LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 641 (Starting System - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Starter Motor >> Removal

Starter Motor: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Disconnect the battery. Refer to: Battery Disconnect and Connect .
  3. Release the retainer and remove the transmission housing cover.

    Torque

    : 71 lb.in (8 Nm)

    GFD557612Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and the underbody shield.

    Torque

    : 1. M8: 30 lb.ft (40 Nm)

    2. M6: 71 lb.in (8 Nm)

    GFD557613Courtesy of FORD MOTOR COMPANY
  5. Open the starter motor solenoid battery cable cover.
    GFD557614Courtesy of FORD MOTOR COMPANY
    1. Remove the starter motor solenoid battery cable nut and then disconnect the starter motor solenoid battery cable.

      Torque

      : 106 lb.in (12 Nm)

    2. Remove the starter motor solenoid control wire nut and then disconnect the starter motor solenoid control wire.

      Torque

      : 53 lb.in (6 Nm)

    GFD557615Courtesy of FORD MOTOR COMPANY
  6. Loosen the starter motor studbolts and then remove the starter motor.

    Torque

    : 35 lb.ft (48 Nm)

    GFD557616Courtesy of FORD MOTOR COMPANY
  7. Inspect the starter motor drive gear and flywheel ring gear. Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection .