Intake Manifold: Installation

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

Install new gaskets on the intake manifold. Lubricate the gaskets with clean engine oil.
Material

: Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil / XO-5W30-QFA (WSS-M2C214-B1)

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NOTE: Insert the intake manifold into the LH valve cover, then into the RH valve cover.

Install the intake manifold, the bolt and the stud bolt.

Torque: 89 lb.in (10 Nm)

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Install the lifting bracket and the bolts.
Torque: 17 lb.ft (23 Nm)

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Install a new O-ring seal and lubricate with clean engine coolant. Refer to: Specifications .

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Install the coolant tube and connect the clamp. Install the bolts for the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer
Torque: 89 lb.in (10 Nm)

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- Connect the TB (throttle body) electrical connector and the wire retainer.
- Connect the IAT and the ECT sensor electrical connectors and the wire retainers.
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- Position back and connect the heater hose.
- Install the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer
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Install the following items:
1. Install the LH CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
2. Install the EGR outlet tube. Refer to: Exhaust Gas Recirculation (EGR) Outlet Tube .
3. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
4. Install the cooling fan. Refer to: Cooling Fan .
5. Install the degas bottle. Refer to: Degas Bottle .
Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
Install the engine appearance cover.

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Road test the vehicle.