Engine Mount LH: Installation
4x2/4x4
- Clean the LH engine mount-to-frame mating surfaces and the engine mount-to-cylinder block of any dirt or foreign material prior to installation.
- If removed, install the LH engine mount-to-cylinder block bracket and install the new bolts in the sequence shown.
Torque: 85 lb.ft (115 Nm)
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NOTE: Replace the nut plate with part number W716699-S439.
If removed, install a new engine mount-to-frame nut plate.
- Position the LH engine mount and hand tighten the new engine mount-to-frame bolts.
- Lower the engine to the installed position and remove the floor crane. Use the General Equipment: Floor Crane
- Remove the commercially available quick link and the special tool. Use Special Service Tool: 303-1681 Spreader Bar.
4x4
- Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands
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NOTE: It may be necessary to reposition the axle assembly to prevent interference with the steering components when installing the bolt.
Install the new upper front axle carrier mounting bushing nut and the bolt finger tight.
- Install the new axle shaft housing carrier bushing nut and the bolt finger tight.
- Install the new lower front axle carrier mounting bushing bolt.
Torque: 136 lb.ft (185 Nm)
- Tighten the axle shaft housing carrier bushing bolt.
Torque: 129 lb.ft (175 Nm)
- Tighten the upper front axle carrier mounting bushing bolt.
Torque: 129 lb.ft (175 Nm)
- Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands
- Install the steering gear boot.
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- Position back the steering column shaft U-joint to the steering gear.
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WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).
Install a new steering column shaft bolt.
Torque: 22 lb.ft (30 Nm)
- Remove the holding device from the steering wheel.
4x2/4x4
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NOTE: Only use hand tools when removing or installing the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.
Torque the LH engine mount-to-frame bolts.
Torque: 129 lb.ft (175 Nm)
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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.
Install the new LH engine mount through bolt.
Torque: 258 lb.ft (350 Nm)
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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.
Install the new RH engine mount through bolt.
Torque: 258 lb.ft (350 Nm)
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NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.
Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.
Torque: 85 lb.ft (115 Nm)
- Position back the exhaust system and install the bolts.
Torque: 22 lb.ft (30 Nm)
- Install the new turbocharger flange nuts.
Torque: 30 lb.ft (40 Nm)
- If equipped, install the front driveshaft. Refer to: Front Driveshaft .
- Connect the RH side coolant hose. Position back the coolant hose and install the nut.
Torque: 106 lb.in (12 Nm)
- Install the new O-ring seal on the lower radiator coolant tube. Lubricate the O-ring seal with clean engine coolant. Refer to: Specifications
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NOTE: Apply coolant to the coolant connector opening before installing the tube.
Install the lower radiator coolant tube and the bolts. Refer to: Specifications .
Torque: M8 bolt : 18 lb.ft (25 Nm) M6 bolt : 71 lb.in (8 Nm)
- If equipped. Connect the block heater cord retainers.
- Connect the lower radiator hose to the lower radiator coolant tube.
- If equipped, install the skid plate and the bolts.
Torque: 30 lb.ft (40 Nm)
- If equipped, install the underbody shield and the bolts.
Torque: M8 bolt : 30 lb.ft (40 Nm) M6 bolt : 71 lb.in (8 Nm)
- Install the transmission housing cover and the bolts. Install the nut.
Torque: 71 lb.in (8 Nm)
- Install the following items:
- Install the cooling fan upper shroud. Refer to: Cooling Fan Upper Shroud .
- Install the generator. Refer to: Generator - 3.0L Power Stroke Diesel .
- Install the CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
- Install the CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
- Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
- Install the air cleaner. Refer to: Air Cleaner .
- Install the RH and the LH front fender splash shields. Refer to: Fender Splash Shield .
- Install the cowl panel. Refer to: Cowl Panel .
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NOTE: LH shown, RH similar.
- Position the hood shock and attach.
- Install the clip.
- Position the hood and install the nuts.
Torque: 18 lb.ft (25 Nm)
- Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
- Start and check the exhaust system for leaks.