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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 633 (Fuel Charging And Controls - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Port Injection Fuel Rail RH >> Removal

Port Injection Fuel Rail RH: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  2. Disconnect the battery negative cable. Refer to: Battery Disconnect and Connect .
  3. Remove the intake manifold. Refer to: Intake Manifold .
  4. Disconnect the fuel rail harness main electrical connector.
    GFD557128Courtesy of FORD MOTOR COMPANY
  5. Disconnect the quick release couplings. Refer to: Quick Release Coupling .
    GFD557105Courtesy of FORD MOTOR COMPANY
  6. If equipped, remove the engine rear undershield. Refer to: Engine Rear Undershield .
  7. Remove the bolt, then detach the harness retainer.
    GFD557101Courtesy of FORD MOTOR COMPANY
  8. Detach the wiring harness retainers.
    GFD557102Courtesy of FORD MOTOR COMPANY
  9. Remove the retainers, then remove the high-pressure fuel pump shield.
    GFD557103Courtesy of FORD MOTOR COMPANY
  10. NOTE: When removing or installing the fuel injection pump noise insulator, spreading the openings will reduce the risk of damage.

    Remove the fuel injection pump noise insulator.

    GFD557104Courtesy of FORD MOTOR COMPANY
  11. Detach the wiring harness retainers. Disconnect the fuel supply quick connect couplings. Refer to: Quick Release Coupling .
    GFD557106Courtesy of FORD MOTOR COMPANY
  12. Remove the retainers, then remove and the fuel supply manifold.
    GFD557107Courtesy of FORD MOTOR COMPANY
  13. Detach the wire harness retainers.
    GFD557129Courtesy of FORD MOTOR COMPANY
  14. NOTE: Pull out the fuel rails in the direction of the fuel injector axis or damage may occur to the fuel injectors.

    1. Use compressed air to remove any dirt or foreign material from the cylinder head, block and general surrounding area of the fuel rail and the fuel injectors.
    2. Remove the fuel rail retaining bolts, then remove the fuel rail.

    • Should any of the fuel injectors remain in the head, then the fuel injector electrical connectors will need to be disconnected as the fuel rail is being removed.

    GFD557130Courtesy of FORD MOTOR COMPANY
  15. Disconnect the fuel injector electrical connectors.
    GFD557131Courtesy of FORD MOTOR COMPANY
    1. Remove the fuel injector retaining clips.
    2. Remove the fuel injectors from the fuel rail.
    GFD557132Courtesy of FORD MOTOR COMPANY
  16. Remove and discard all of the fuel injector O-ring seals.
GFD557124Courtesy of FORD MOTOR COMPANY