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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 631 (Engine - 2.7L ECOBOOST (238KW/324PS)) >> Removal And Installation >> Engine Front Cover >> Removal

Engine Front Cover: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  3. Drain the engine cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  4. Remove the engine oil filter and drain the engine oil. Refer to: Engine Oil Draining and Filling .
  5. Remove the following items:

    1. Air cleaner. Refer to: Air Cleaner .
    2. Air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    3. NOTE: It is not necessary to clamp off the degas bottle hose with the cooling system drained.

      Degas bottle. Refer to: Degas Bottle .

    • Release the clamp and disconnect the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer

    • Release the clamp and remove the radiator to degas bottle hose. Use the General Equipment: Hose Clamp Remover/Installer

    GFD552509Courtesy of FORD MOTOR COMPANY
    1. Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling.
    2. Disconnect the lower radiator hose.
    GFD552510Courtesy of FORD MOTOR COMPANY
  8. Remove the following items:

    1. LH valve cover. Refer to: Valve Cover LH .
    2. RH valve cover. Refer to: Valve Cover RH .

  9. Rotate the retaining ring counterclockwise 180 degrees and remove the TC bypass tube.
    GFD552511Courtesy of FORD MOTOR COMPANY
  10. Remove the following items:

    1. Cabin heater coolant pump. Refer to: Cabin Heater Coolant Pump - 2.7L EcoBoost (238kW/324PS) .
    2. Coolant pump. Refer to: Coolant Pump .
    3. NOTE: It is not necessary to clamp off the oil cooler hoses with the cooling system drained.

      Oil cooler. Refer to: Oil Cooler .

    4. If equipped, secondary generator. Refer to: Generator - 2.7L EcoBoost (238kW/324PS) .
    5. Accessory drive belt tensioner. Refer to: Accessory Drive Belt Tensioner .

  11. Remove the bolt and the idler pulley.
    GFD552512Courtesy of FORD MOTOR COMPANY
  12. Remove the bolt and the idler pulley.
    GFD552513Courtesy of FORD MOTOR COMPANY
    1. Remove the nuts and the EGR tube.
    2. Discard the gasket.
    GFD552514Courtesy of FORD MOTOR COMPANY
  14. Remove the bolt, the nut and position the generator aside.
    GFD552515Courtesy of FORD MOTOR COMPANY
  15. Remove the RH fender splash shield. Refer to: Fender Splash Shield .
  16. Remove the bolts and position the A/C compressor aside.
    GFD552516Courtesy of FORD MOTOR COMPANY
  17. Disconnect the oil control solenoid electrical connector and detach the wiring harness retainers.
    GFD552517Courtesy of FORD MOTOR COMPANY
  18. Remove the following items:

    1. Crankshaft front seal. Refer to: Crankshaft Front Seal .
    2. Oil pan. Refer to: Oil Pan .

  19. NOTE: There are different types of fasteners, note location of each fastener for assembly.

    Remove the engine front cover fasteners.

    GFD552518Courtesy of FORD MOTOR COMPANY
  20. Using a large flat-bladed screwdriver and the indicated pry pads, release the sealer and remove the engine front cover. Use the General Equipment: Flat-Bladed Screwdriver
    GFD552519Courtesy of FORD MOTOR COMPANY
  21. Remove and discard the engine front cover gaskets.
    GFD552520Courtesy of FORD MOTOR COMPANY
  22. Remove and discard the oil gallery seal (6G068).
    GFD552521Courtesy of FORD MOTOR COMPANY
  23. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD552522Courtesy of FORD MOTOR COMPANY
  24. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
GFD552523Courtesy of FORD MOTOR COMPANY
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