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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 631 (Engine - 2.7L ECOBOOST (238KW/324PS)) >> Installation >> Engine - Body On

Engine - Body On

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Special Tool(s) / General Equipment 

GFD552749Courtesy of FORD MOTOR COMPANY
 303-050 (T70P-6000)Lifting Bracket, Engine
GFD552680Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar, TKIT-2006UF-FLM, TKIT-2006UF-ROW
GFD552681Courtesy of FORD MOTOR COMPANY
 303-1634 Lift Eyes (2), TKIT-2014D-ROW3, TKIT-2014D-FL_ROW
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name Specification
Motorcraft® Multi-Purpose Grease SprayXL-5-A ESB-M1C93-B
Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
    1. Inspect the engine mount-to-frame nut plate for thread damage.
    2. If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.

    • Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.

    GFD552551Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material

    : Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD552946Courtesy of FORD MOTOR COMPANY
  3. With the aid of an assistant, use the floor crane to position the engine in the engine compartment. Use the General Equipment: Floor Crane
    GFD552771Courtesy of FORD MOTOR COMPANY
    • Align the engine to the transmission and install the bolts.

    • Draw the engine and transmission together evenly using the bolts.

      Torque: 35 lb.ft (48 Nm)

    GFD552972Courtesy of FORD MOTOR COMPANY
  5. Remove the floor jack and the block of wood. Use the General Equipment: Trolley JackUse the General Equipment: Wooden Block
    GFD552766Courtesy of FORD MOTOR COMPANY
  6. Install the LH engine mount and the new engine mount-to-frame bolts.

    Torque: 129 lb.ft (175 Nm)

    GFD552949Courtesy of FORD MOTOR COMPANY
    • Position the the engine assembly over the frame mount area.

    • Lower the engine assembly into the installed position.

    • Remove the floor crane and chains. Use the General Equipment: Floor Crane

    GFD552973Courtesy of FORD MOTOR COMPANY
  8. Remove Special Service Tool: 303-1634 Lift Eyes (2)., 303-1246 Engine Spreader Bar.
    GFD552768Courtesy of FORD MOTOR COMPANY
  9. Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.
    GFD552767Courtesy of FORD MOTOR COMPANY
    1. Install the coolant pump and bolts.

      Torque: 62 lb.in (7 Nm)

    2. Connect the coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD552685Courtesy of FORD MOTOR COMPANY
  11. NOTE: Only use hand tools when installing the engine mount studs or damage to the engine mount can occur.
    NOTE: Apply threadlock to the stud threads prior to installation.

    Install the engine mount studs.

    Material

    : Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 22 lb.ft (30 Nm)

    GFD552558Courtesy of FORD MOTOR COMPANY
  12. NOTE: Only use hand tools when installing the engine mount nuts or damage to the engine mount can occur.

    Install the new RH engine mount nuts.

    Torque: 111 lb.ft (150 Nm)

    GFD552559Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only use hand tools when tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD552557Courtesy of FORD MOTOR COMPANY
  14. NOTE: Only use hand tools when installing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Tighten the transmission mount-to-crossmember nuts.

    Torque: 85 lb.ft (115 Nm)

    GFD552537Courtesy of FORD MOTOR COMPANY
  15. Install the LH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD552765Courtesy of FORD MOTOR COMPANY
  16. Install the bracket and the bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD552764Courtesy of FORD MOTOR COMPANY
  17. Install the RH side bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD552763Courtesy of FORD MOTOR COMPANY
  18. Install the lower bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD552719Courtesy of FORD MOTOR COMPANY
  19. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552961Courtesy of FORD MOTOR COMPANY
  20. Install the access cover and the retainers.
    GFD552732Courtesy of FORD MOTOR COMPANY
  21. Install new exhaust gaskets.

    • Position the catalytic converters forward into the installed position.

    GFD552956Courtesy of FORD MOTOR COMPANY
  22. Position the flange onto the studs and loosely install new RH catalytic converter nuts.
    GFD552957Courtesy of FORD MOTOR COMPANY
  23. Position the flange onto the studs and loosely install new LH catalytic converter nuts.
    GFD552958Courtesy of FORD MOTOR COMPANY
  24. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552974Courtesy of FORD MOTOR COMPANY
  25. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552960Courtesy of FORD MOTOR COMPANY
    • Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the bolts.

    • Tighten the inner exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 30 lb.ft (40 Nm)

    • Tighten the outer exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 30 lb.ft (40 Nm)

    GFD552536Courtesy of FORD MOTOR COMPANY
  27. Install the following items:

    1. NOTE: If equipped.

      Front drive shaft. Refer to: Front Driveshaft .

    2. Starter motor. Refer to: Starter Motor .

  28. Install the LH heat shield and the bolts.

    Torque: 177 lb.in (20 Nm)

    GFD552547Courtesy of FORD MOTOR COMPANY
    1. Install the pin-type retainer.
    2. Install the ground wire and bolt.

      Torque: 18 lb.ft (25 Nm)

    GFD552604Courtesy of FORD MOTOR COMPANY
    1. Install the wiring harness retainer nut.

      Torque: 106 lb.in (12 Nm)

    2. Install the pin-type retainer.
    GFD552605Courtesy of FORD MOTOR COMPANY
  31. Position the coolant tubes and install the nut.

    Torque: 119 lb.in (13.5 Nm)

    GFD552607Courtesy of FORD MOTOR COMPANY
    1. Position the coolant tube retainer and install the nut.

      Torque: 106 lb.in (12 Nm)

    2. Follow directions to connect the quick release coupling type 5. Install and connect the coolant hose.
    GFD552760Courtesy of FORD MOTOR COMPANY
  33. Attach the wiring harness retainer located below the generator to the cylinder block.
    GFD552975Courtesy of FORD MOTOR COMPANY
  34. WARNING: Do not reuse steering column shaft bolts. This may result in fastener failure and steering column shaft detachment or loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

    1. Connect the steering column shaft u-joint to the steering gear.
    2. Install the new steering column shaft bolt.

      Torque: 22 lb.ft (30 Nm)

    GFD552976Courtesy of FORD MOTOR COMPANY
    • Install the wiring terminal and nut.

      Torque: 150 lb.in (17 Nm)

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD552963Courtesy of FORD MOTOR COMPANY
  36. Install the bracket, the bolt and the nut.

    Torque: 89 lb.in (10 Nm)

    GFD552653Courtesy of FORD MOTOR COMPANY
  37. Follow directions to connect the quick release coupling type 10. Connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .
    GFD552741Courtesy of FORD MOTOR COMPANY
  38. Connect the heater core inlet and outlet hoses.
    GFD552977Courtesy of FORD MOTOR COMPANY
  39. Attach the engine wiring harness retainers.
    GFD552740Courtesy of FORD MOTOR COMPANY
    1. Attach the wiring harness retainer.
    2. Connect the engine wiring harness electrical connector.
    3. Connect the PCM electrical connector.
    GFD552756Courtesy of FORD MOTOR COMPANY
  41. Install the wiring ground terminal, the nut, and the wiring harness retainer.

    Torque: 106 lb.in (12 Nm)

    GFD552755Courtesy of FORD MOTOR COMPANY
    1. Install the coolant hose assembly and the clamps. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the coolant hose retaining clip.
    GFD552978Courtesy of FORD MOTOR COMPANY
  43. Connect the coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD552753Courtesy of FORD MOTOR COMPANY
    1. Install the radiator coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    2. Install the radiator coolant hose assembly and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    3. Connect the heater hose quick connector.
    4. Connect the coolant hose quick connector.
    5. Install the coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD552979Courtesy of FORD MOTOR COMPANY
  45. Position the connect the crankcase vent tube and connect the crankcase pressure sensor electrical connector.
    GFD552737Courtesy of FORD MOTOR COMPANY
  46. Install the TC bypass tube and rotate the retaining ring clockwise 180 degrees.
    GFD552530Courtesy of FORD MOTOR COMPANY
  47. Connect the A/C compressor electrical connectors.
    GFD552729Courtesy of FORD MOTOR COMPANY
    1. Connect the A/C tube and install the nut.

      Torque: 133 lb.in (15 Nm)

    2. Using a new O-ring seal and gasket, install the A/C tube and install the nut.

      Torque: 133 lb.in (15 Nm)

    GFD552980Courtesy of FORD MOTOR COMPANY
  49. NOTE: Install new O-ring seals and gaskets.

    Connect the A/C tube and install the nut.

    Torque: 133 lb.in (15 Nm)

    GFD552750Courtesy of FORD MOTOR COMPANY
  50. Install the following items:

    1. If equipped, secondary generator. Refer to: Generator - 2.7L EcoBoost (238kW/324PS) .
    2. Right hand (RH) and left hand (LH) CAC intake pipes. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    3. Intake manifold. Refer to: Intake Manifold .
    4. Cooling module. Refer to: Cooling Module .
    5. Degas bottle. Refer to: Degas Bottle .
    6. Cowl panel. Refer to: Cowl Panel .
    7. Hood. Refer to: Hood .

  51. Install a new engine oil filter and fill the engine with clean engine oil. Refer to: Engine Oil Draining and Filling .
  52. NOTE: If equipped.

    Install the skid plate and bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD552534Courtesy of FORD MOTOR COMPANY
  53. NOTE: If equipped.

    Install the underbody shield and fasteners.

    Torque: 30 lb.ft (40 Nm)

    GFD552535Courtesy of FORD MOTOR COMPANY
  54. NOTE: If equipped.

    Install the underbody shield and the bolts.

    Torque: 71 lb.in (8 Nm)

    GFD552533Courtesy of FORD MOTOR COMPANY
  55. Install the RH and LH fender splash shields. Refer to: Fender Splash Shield .
  56. Remove the holding device.
    GFD552282Courtesy of FORD MOTOR COMPANY
  57. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  58. Pressurize the fuel system. Refer to: Fuel System Pressure Release .
  59. Fill and bleed the engine cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  60. Check the transmission fluid level. Refer to: Transmission Fluid Level Check .
  61. Start and check the exhaust system for leaks.
  62. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
  63. Road test the vehicle.
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