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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 580 (Rear Drive Axle/Differential - Vehicles With: Ford 9.75 Inch Ring Gear) >> Removal And Installation >> Drive Pinion Flange >> Removal

Drive Pinion Flange: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: The rear brake pads must be removed for accurate pinion nut drag torque readings.

    Remove the rear brake pads. Refer to: Brake Pads .

    1. Index mark the driveshaft and the pinion flange for reference during installation.
    2. Remove and discard the driveshaft to pinion flange bolts.
    3. NOTE: The driveshaft flange fits tightly on the flange pilot. Never hammer on the driveshaft or any of its components to disconnect the driveshaft flange from the flange pilot.

      Separate the driveshaft flange from the pinion flange and support the driveshaft.

    GFD551848Courtesy of FORD MOTOR COMPANY
  2. NOTE: Rotational torque of the drive pinion flange must be measured and recorded using a Nm (lb-in) torque wrench for correct pinion bearing preload when reassembled. This will be the torque-to-turn measurement.

    Using a dial type torque wrench, measure and record the rotational torque of the drive pinion.

    GFD551887Courtesy of FORD MOTOR COMPANY
  3. Using the special tool to hold the pinion flange, remove and discard the pinion nut. Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.
    GFD551888Courtesy of FORD MOTOR COMPANY
  4. Mark the drive pinion flange and the drive pinion stem for reassembly.
    GFD551889Courtesy of FORD MOTOR COMPANY
  5. Using the general equipment, remove the pinion flange. Use the General Equipment: Three Leg Puller
GFD551890Courtesy of FORD MOTOR COMPANY