LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 579 (Rear Drive Axle/Differential - Vehicles With: Ford 8.8 Inch Ring Gear) >> Disassembly And Assembly >> Differential Carrier >> Disassembly

Differential Carrier: Disassembly

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential carrier. Refer to: Differential Carrier .
  2. Using the general equipment, remove and discard the differential bearings. Use Special Service Tool: 205-D072 (D97L-4221-A) 2 Jaw Puller., 205-D061 (D83T-4205-C2) Step Plate.
    GFD551801Courtesy of FORD MOTOR COMPANY
  3. Remove and discard the ring gear bolts.
    GFD551802Courtesy of FORD MOTOR COMPANY
  4. Using the brass punch and a soft face hammer, remove the ring gear. Use the General Equipment: PunchUse the General Equipment: Copper Hammer
    GFD551803Courtesy of FORD MOTOR COMPANY
  5. Make sure the differential case flange is clean and free of foreign material.
    GFD551804Courtesy of FORD MOTOR COMPANY
  6. Remove the differential pinion shaft lock bolt and the differential pinion shaft.
    GFD551805Courtesy of FORD MOTOR COMPANY
  7. Install the Differential Gauge in a suitable vise. Use Special Service Tool: 205-384 (T97T-4205-A) Gauge, Differential (Traction Lock).
    GFD551806Courtesy of FORD MOTOR COMPANY
  8. Install the differential case on the Differential Gauge.
    GFD551807Courtesy of FORD MOTOR COMPANY
  9. Rotate and remove the differential pinion gears and differential pinion gear thrust washers.
    GFD551808Courtesy of FORD MOTOR COMPANY
  10. Remove the differential side gears and the differential side gear thrust washers.
GFD551809Courtesy of FORD MOTOR COMPANY