LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 569 (Fuel Tank And Lines - 3.0L Power Stroke Diesel) >> Removal And Installation >> Fuel Pump and Sender Unit >> Removal

Fuel Pump and Sender Unit: Removal

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
GFD560276Courtesy of FORD MOTOR COMPANY
GFD176328Courtesy of FORD MOTOR COMPANY
GFD247248Courtesy of FORD MOTOR COMPANY
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the Fuel Tank. Refer to: Diesel Fuel System Health and Safety Precautions . Refer to: Fuel Tank .
  2. NOTE: To avoid introducing contamination into the fuel tank use compressed air to clean the fuel pump and sender unit flange surfaces and the immediate surrounding area of any dirt or foreign material.

    Disconnect the quick release couplings. Position the hoses aside. Refer to: Quick Release Coupling .

    GFD560277Courtesy of FORD MOTOR COMPANY
  3. NOTE: Note the position of the fuel pump and sender unit for installation.

    Using the special tool remove the lock ring and the fuel pump and sender unit. Use Special Service Tool: 310-123 Locking Ring, Fuel Tank.

    GFD560278Courtesy of FORD MOTOR COMPANY
  4. NOTE: Take extra care not to damage the fuel tank level sensor and float arm.

    Remove and discard the O-ring.

GFD560279Courtesy of FORD MOTOR COMPANY