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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 522 (Engine Controls - Pinpoint Test KF: Fan Control Relays Through Pinpoint Test Z: Intermittent - (Except Diesel & Hybrid)) >> Pinpoint Test KH: Cylinder Deactivation >> Test Procedure

Test Procedure

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  1. KH1 CHECK FOR DTCS 

    Are DTCs P3401, P3402, P3403 or P3404 present? 

    Yes No
    GO to  KH2. RETURN to SYMPTOM CHARTS for further direction.
  2. KH2 CYLINDER POWER BALANCE TEST 
    • Carry out the Power Balance Test. Refer to the instruction manual provided by the scan tool manufacturer.

    Are all cylinders contributing correctly during the power balance test? 

    Yes No
    GO to  KH3. CHECK for an engine mechanical or oil flow concern. Refer to the appropriate Service Information to continue diagnosis.
  3. KH3 CHECK THE CYLINDER DEACTIVATION SOLENOID RESISTANCE 
    • Ignition OFF.
    • Cylinder Deactivation-Cylinder 1 Solenoid connector disconnected.
    • Measure the resistance between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Component Side (-) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Component Side
      CDC1 - Pin 2 VPWR - Pin 1

    Is the resistance between 5 - 14 ohms? 

    Yes No
    GO to  KH4. INSTALL a new Cylinder Deactivation solenoid.
    REFER to the Electronic Engine Controls article.
    Clear the PCM DTCs. REPEAT the self-test.
  4. KH4 CHECK THE CYLINDER DEACTIVATION SOLENOID FOR INTERNAL SHORTS 
    • Measure the resistance between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Component Side (-)
      CDC1 - Pin 2 Ground

    Is the resistance greater than 10K ohms? 

    Yes No
    GO to  KH5. INSTALL a new Cylinder Deactivation solenoid.
    REFER to the Electronic Engine Controls article.
    Clear the PCM DTCs. REPEAT the self-test.
  5. KH5 CHECK THE VPWR CIRCUIT FOR AN OPEN 
    • Ignition ON, engine OFF.
    • Measure the voltage between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Harness Side (-)
      VPWR - Pin 1 Ground

    Is the voltage greater than 10.5 V? 

    Yes No
    GO to  KH6. REPAIR the open circuit. Clear the PCM DTCs.
    REPEAT the self-test.
  6. KH6 CHECK THE CIRCUITS FOR AN OPEN 
    • Ignition OFF.
    • PCM connector disconnected.
    • Measure the resistance between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Harness Side (-) PCM Connector, Harness Side
      CDC1 - Pin 2 CDC1 - Pin E3

    Is the resistance less than 5 ohms? 

    Yes No
    GO to  KH7. REPAIR the open circuit. Clear the PCM DTCs.
    REPEAT the self-test.
  7. KH7 CHECK THE CIRCUITS FOR A SHORT TO GROUND 
    • Measure the resistance between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Harness Side (-)
      CDC1 - Pin 2 Ground

    Is the resistance greater than 10K ohms? 

    Yes No
    GO to  KH8. REPAIR the short circuit. Clear the PCM DTCs.
    REPEAT the self-test.
  8. KH8 CHECK THE CIRCUITS FOR A SHORT TO VOLTAGE 
    • Ignition ON, engine OFF.
    • Measure the voltage between:
      (+) Cylinder Deactivation-Cylinder 1 Solenoid Connector, Harness Side (-)
      CDC1 - Pin 2 Ground

    Is any voltage present? 

    Yes No
    REPAIR the short circuit. Clear the PCM DTCs.
    REPEAT the self-test.
    GO to  KH9.
  9. KH9 CHECK THE FUNCTIONALITY OF THE CYLINDER DEACTIVATION SOLENOID 
    • Ignition OFF.
    • Remove the cylinder deactivation solenoid. REFER to the Electronic Engine Controls article.
    • Connect a 5 amp fused jumper wire between the following:
      Point A Cylinder Deactivation-Cylinder 1 Solenoid Connector, Component Side Point B Vehicle Battery
      VPWR - Pin 1 Positive terminal
    • Connect a 5 amp fused jumper wire between the following:
      Point A Cylinder Deactivation-Cylinder 1 Solenoid Connector, Component Side Point B Vehicle Battery
      CDC1 - Pin 2 Negative terminal
    • While holding the cylinder deactivation solenoid, quickly connect and disconnect the jumper wire to the negative battery terminal. The cylinder deactivation solenoid plunger vibration can be felt by hand when connecting the jumper wires.
    • Repeat as necessary to verify the cylinder deactivation solenoid operation.

    Does the cylinder deactivation solenoid plunger activate when the jumpers are connected? 

    Yes No
    Unable to duplicate or identify the concern at this time.
    GO to PINPOINT TEST Z .
    INSTALL a new Cylinder Deactivation solenoid.
    REFER to the Electronic Engine Controls article.
    Clear the PCM DTCs. REPEAT the self-test.