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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 49 (Rear Drive Axle/Differential - Vehicles With: Ford 10.5 Inch Ring Gear) >> Disassembly And Assembly >> Differential Carrier - Vehicles With: Electronic Locking Differential (ELD) >> Assembly

Differential Carrier - Vehicles With: Electronic Locking Differential (ELD): Assembly

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  1. Clean and inspect the differential case.
    GFD200812Courtesy of FORD MOTOR COMPANY
  2. Install the ELD cam ring.
    GFD200829Courtesy of FORD MOTOR COMPANY
  3. Install the ELD cam ring wavy washer.
    GFD200828Courtesy of FORD MOTOR COMPANY
  4. Remove the ELD cam ring washer.
    GFD200827Courtesy of FORD MOTOR COMPANY
  5. Install the new ELD cam ring retaining circlip.
    GFD200830Courtesy of FORD MOTOR COMPANY
  6. Install the LH side gear shim.
    GFD200806Courtesy of FORD MOTOR COMPANY
  7. Lubricate and install the LH side gear.

    Material: Motorcraft ® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

    GFD200813Courtesy of FORD MOTOR COMPANY
  8. Lubricate and install the differential pinion shaft, pinion gears and pinion gear washers.

    Material: Motorcraft ® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

    GFD200814Courtesy of FORD MOTOR COMPANY
  9. Lubricate and install the RH side gear and side gear shim.

    Material: Motorcraft ® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

    GFD200815Courtesy of FORD MOTOR COMPANY
  10. Install the carrier case.

    1. Install the carrier case.
    2. Line up the index mark.

    GFD200816Courtesy of FORD MOTOR COMPANY
  11. Install the differential carrier case bolts.

    Torque:

    Stage 1: 46 lb.ft (63 Nm)

    Stage 2: 90 °

    GFD200801Courtesy of FORD MOTOR COMPANY
  12. Install the ring gear.
    GFD200831Courtesy of FORD MOTOR COMPANY
  13. Install the new ring gear bolts.

    Torque:

    Stage 1: 46 lb.ft (63 Nm)

    Stage 2: 60 °

    GFD200832Courtesy of FORD MOTOR COMPANY
  14. Install the ELD coil thrust plate.
    GFD200823Courtesy of FORD MOTOR COMPANY
  15. Install the ELD coil thrust bearing.
    GFD200833Courtesy of FORD MOTOR COMPANY
  16. Install the ELD coil.
    GFD200821Courtesy of FORD MOTOR COMPANY
  17. Install the ELD coil retaining ring washer.
    GFD200820Courtesy of FORD MOTOR COMPANY
  18. Install the new ELD coil retaining ring.
    GFD200834Courtesy of FORD MOTOR COMPANY
  19. Using the general equipment, install the new differential bearings. Use Special Service Tool: 205-D044 (D81T-4221-A) Installer, Differential Carrier Bearing.
    GFD200835Courtesy of FORD MOTOR COMPANY
  20. Install the differential carrier. Refer to: Differential Carrier .