Fuel Filler Door Assembly - 3.0L Power Stroke Diesel: Removal

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Removal steps in this procedure may contain installation details.

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly to be installed.

NOTE: Always cover open ports to protect from debris. It is important that no foreign material enter the system.

Remove the fuel filler door. Refer to: Fuel Filler Door - 3.0L Power Stroke Diesel .
Remove the caps.

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Using a knife, slice through the heat stakes holding the fuel filler molding to the outer sheet metal panel. Use the General Equipment: Knife

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NOTE: Clearance is limited. When all five clips release, the housing can be rotated.

Release the clips while pulling the fuel filler door housing away from the vehicle. Use the General Equipment: Flat-Bladed Screwdriver

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Pull the fuel filler door assembly away from the vehicle and remove.

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