Engine - Body Off

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

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Special Tool (s) / General Equipment

Courtesy of FORD MOTOR COMPANY	303-1681 Spreader Bar
Courtesy of FORD MOTOR COMPANY	307-625 Fixture, Bench Mounting TKIT-2008ET-FLM TKIT-2008ET-ROW
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials

Name	Specification
Motorcraft® Multi-Purpose Grease Spray XL-5-A	ESB-M1C93-B
Motorcraft® Threadlock 262 TA-26	WSK-M2G351-A6
Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil XO-5W30-QFA	WSS-M2C214-B1
Motorcraft® Orange Concentrated Antifreeze/Coolant VC-3-B	WSS-M97B44-D

NOTE: It is recommended that this component be serviced with the vehicle body removed. Refer to BODY - 3.0L POWER STROKE DIESEL . If the body cannot be removed, refer to Engine - Body On .

1. Inspect the engine mount-to-frame nut plate for thread damage.
2. If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.
- Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
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Remove Special Service Tool : 307-625 Fixture, Bench Mounting.

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Lubricate the torque converter pilot hub with multi-purpose grease.
Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

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The paint dot on the torque converter need to be at 12 o'clock and the stud needs to be assembled with the corresponding flexplate hole that is closest to 12 o'clock.

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NOTE: The use of a ratchet strap may be needed to level the engine.

Using the floor crane and the spreader bar, install the engine. Use Special Service Tool : 303-1681 Spreader Bar. Use the General Equipment: Floor Crane

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Using the floor crane and the spreader bar, position the engine to the transmission. Use the General Equipment: Floor Crane

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Align the engine to the transmission and draw together using the bolts.
Torque: 35 lb.ft (48 Nm)

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Install the LH engine mount. Install the engine mount bracket and the bolts.
Torque: 76 lb.ft (103 Nm)

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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

NOTE: Only tighten the bolt finger tight at this stage.

Install the LH engine mount thought bolt.

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Using the floor crane, lower the engine. Use the General Equipment: Floor Crane

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NOTE: Only use hand tools when loosening or tightening the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.

Install the new LH engine mount bolts.

Torque: 129 lb.ft (175 Nm)

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Remove the floor jack and the block of wood. Use the General Equipment: Trolley Jack. Use the General Equipment: Wooden Block

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Remove the floor crane and the special tool. Use Special Service Tool : 303-1681 Spreader Bar. Use the General Equipment: Floor Crane

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NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

Tighten the LH engine mount through bolt.

Torque: 258 lb.ft (350 Nm)

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Install the upper bellhousing bolts.
Torque: 35 lb.ft (48 Nm)

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Connect the secondary fuel lines. Refer to: QUICK RELEASE COUPLING

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Position back and connect the fuel tubes. Refer to: QUICK RELEASE COUPLING

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If equipped, connect the block heater electrical connector and the retainer.

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Install a new O-ring seal on the lower radiator coolant tube. Apply coolant to the O-ring seal.
Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

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NOTE: Apply coolant to the coolant connector opening before installing the tube.

Install the lower radiator coolant tube and the bolts.

Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

Torque: M8 bolt : 18 lb.ft (25 Nm) M6 bolt : 71 lb.in (8 Nm)

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If equipped, connect the block heater cord retainers.

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Position back and connect the coolant hoses. Use the General Equipment: Hose Clamp Remover/Installer

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Install the generator and the bolts.
Torque: 35 lb.ft (48 Nm)

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NOTE: When installing the B+ terminal nut to the generator, finger-start the nut before tightening or component damage may occur.

Connect the electrical connector and the generator output wire.

Torque: 159 lb.in (18 Nm)

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Install the A/C belt and the accessory drive belt.

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- Install the coolant pump and the bolts.
  Torque: 177 lb.in (20 Nm)
- Connect the electrical connector and the coolant hose retainer.
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Connect the coolant hose connector and the retainer.

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Inspect the turbocharger or engine air intake system components and clean, if necessary.
Install the LH CAC intake pipe and the clip. Tighten the clamp.
Torque: 44 lb.in (5 Nm)

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Connect the electrical connector and the wire retainer.

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Install the lower radiator hose. Connect the retainer. Use the General Equipment: Hose Clamp Remover/Installer

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Install the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer

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Position back the battery wire harness. Position back the power steering power cable and install the bolts.
Torque: 177 lb.in (20 Nm)

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Position back the coolant hose and connect the retainers. Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer

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Position back the exhaust and install the nuts.
Torque: 30 lb.ft (40 Nm)

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Position back the wire harness housing. Connect the vacuum hose retainer and the transmission vent tube.

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Remove the wheel chocks.
- Roll the chassis back to the markings on the floor.
Install the body. Refer to: Body - 3.0L Power Stroke Diesel .
Position the stabilizer bar and install the new nuts.
Torque: 41 lb.ft (55 Nm)

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NOTE: Only use hand tools when installing the engine mount nuts and studs or damage to the engine mount can occur.

NOTE: Apply threadlock to the stud threads prior to installation.

Install the RH engine mount studs.

Material: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

Torque: 22 lb.ft (30 Nm)

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NOTE: Only use hand tools when installing the engine mount nuts and studs or damage to the engine mount can occur.

Install the new RH engine mount nuts.

Torque: 111 lb.ft (150 Nm)

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NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

Torque: 85 lb.ft (115 Nm)

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Install the LH side bellhousing bolts.
Torque: 35 lb.ft (48 Nm)

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Install the RH side bellhousing bolt.
Torque: 35 lb.ft (48 Nm)

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NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

Install new torque converter nuts.

Torque: 35 lb.ft (48 Nm)

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Install the access cover and the retainers.

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Install the starter motor. Refer to: Starter Motor .
If equipped, Install the skid plate and the bolts.
Torque: 30 lb.ft (40 Nm)

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If equipped, install the underbody shield and the bolts.
Torque: M8 bolt : 30 lb.ft (40 Nm) M6 bolt : 71 lb.in (8 Nm)

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Install the transmission housing cover and the bolts. Install the retainer.
Torque: 71 lb.in (8 Nm)

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Remove the oil filter cap.

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Install a new oil filter.

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Install a new oil filter cap O-ring seal and lubricate.
Material: Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil / XO-5W30-QFA (WSS-M2C214-B1)

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Install the oil filter cap.
Torque: 18 lb.ft (25 Nm)

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Install the engine appearance cover.

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Fill the engine with clean engine oil. Refer to: Specifications .
Material: Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil / XO-5W30-QFA (WSS-M2C214-B1)

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Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
Bleed the fuel system. Refer to: Fuel System Bleeding .
Start and check the exhaust system for leaks.