Exhaust Manifold LH: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

- Install the exhaust manifold studs as needed.
  Torque: 115 lb.in (13 Nm)
- Install the new exhaust manifold gasket.
Courtesy of FORD MOTOR COMPANY
Install the exhaust manifold and the nuts.
Torque: Tighten the nuts in the sequence shown below to: : 21 lb.ft (28 Nm) Tighten the nuts in the following order 1, 2, 3, 5, 1, 2 to: : 21 lb.ft (28 Nm)

Fig 1: LH Exhaust Manifold Nuts Tightening Sequence
Courtesy of FORD MOTOR COMPANY
Install the exhaust manifold heat shield and the bolts.
Torque: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY
Using new gaskets, install the EGR cooler-to-exhaust manifold tube and the bolts.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install the EGR cooler coolant tube O-ring seal and the grommet.
Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

Courtesy of FORD MOTOR COMPANY
Install the EGR cooler coolant tube and the bolts.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install the EP sensor assembly and hand start the tube nut. Install the stud bolt.
Torque: M6 stud bolt: : 89 lb.in (10 Nm) Tube nut: : 177 lb.in (20 Nm)

Courtesy of FORD MOTOR COMPANY
NOTE: Lubricate the O-ring seal prior to installing the oil level indicator tube.
- Install the oil level indicator tube, the stud bolt and the bolt.
  Material: Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil / XO-5W30-QFA (WSS-M2C214-B1)
  
  Torque: M6 stud bolt: : 89 lb.in (10 Nm) M8 bolt: : 17 lb.ft (23 Nm)
- Connect the wire retainers to the oil level indicator tube.
Courtesy of FORD MOTOR COMPANY
Install the oil level indicator.

Courtesy of FORD MOTOR COMPANY
Install the LH exhaust manifold shield, the nut and the bolt.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Install the fuel tube support bracket and the nuts.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Position back the wiring and connect the retainers. Connect the EP sensor and the CKP sensor electrical connectors.

Courtesy of FORD MOTOR COMPANY
Position back and connect the fuel tubes.

Courtesy of FORD MOTOR COMPANY
If equipped, disconnect the block heater cord retainer and the electrical connector.

Courtesy of FORD MOTOR COMPANY
Install the new O-ring seal on the lower radiator coolant tube. Apply coolant to the O-ring seal.
Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

Courtesy of FORD MOTOR COMPANY
NOTE: Apply coolant to the coolant connector opening before installing the tube.

Install the lower radiator coolant tube and the bolts.

Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

Torque: M8 bolt : 18 lb.ft (25 Nm) M6 bolt : 71 lb.in (8 Nm)

Courtesy of FORD MOTOR COMPANY
If equipped, connect the block heater cord retainers.

Courtesy of FORD MOTOR COMPANY
Connect the lower radiator hose to the lower radiator coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Install the generator. Refer to: Generator - 3.0L Power Stroke Diesel .
2. Install the exhaust crossover pipe. Refer to: Exhaust Crossover Pipe .
Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .