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Engine Mount LH: Installation

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4x2/4x4 

  1. Clean the engine mount-to-cylinder block and engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
  2. If removed, install the LH engine mount-to-cylinder block bracket and install the new bolts in the sequence shown below.

    Torque: 76 lb.ft (103 Nm)

    Fig 1: LH Engine Mount-To-Cylinder Block Bracket Tightening Sequence
    GFD461453Courtesy of FORD MOTOR COMPANY
  3. NOTE: Replace the nut plate with part number W716699-S439.

    If removed, install a new engine mount-to-frame nut plate.

    GFD458888Courtesy of FORD MOTOR COMPANY
  4. Position the LH engine mount and hand tighten the new engine mount-to-frame bolts.
    GFD461454Courtesy of FORD MOTOR COMPANY

    4x4 

  5. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands

    GFD458896Courtesy of FORD MOTOR COMPANY
  6. NOTE: It may be necessary to reposition the axle assembly to prevent interference with the steering components when installing the bolt.

    Install the new upper front axle carrier mounting bushing nut and the bolt finger tight.

    GFD458951Courtesy of FORD MOTOR COMPANY
  7. Install the new axle shaft housing carrier bushing nut and the bolt finger tight.
    GFD458898Courtesy of FORD MOTOR COMPANY
  8. Install the new lower front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD458899Courtesy of FORD MOTOR COMPANY
  9. Tighten the axle shaft housing carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD458953Courtesy of FORD MOTOR COMPANY
  10. Tighten the upper front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD458901Courtesy of FORD MOTOR COMPANY
  11. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands
    GFD458875Courtesy of FORD MOTOR COMPANY
  12. Install the steering gear boot.
    GFD458874Courtesy of FORD MOTOR COMPANY
    1. Position back the steering column shaft U-joint to the steering gear.
    2. WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

      Install a new steering column shaft bolt.

      Torque: 22 lb.ft (30 Nm)

    GFD458902Courtesy of FORD MOTOR COMPANY
  14. Remove the holding device from the steering wheel.
    GFD458607Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  15. NOTE: Only use hand tools when removing or installing the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.

    Torque the LH engine mount-to-frame bolts.

    Torque: 129 lb.ft (175 Nm)

    GFD461455Courtesy of FORD MOTOR COMPANY
  16. Lower the engine to the installed position. Use Special Service Tool: 303-F070 Support Bar, Engine.
    GFD461456Courtesy of FORD MOTOR COMPANY
  17. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD461457Courtesy of FORD MOTOR COMPANY
  18. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new RH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD461458Courtesy of FORD MOTOR COMPANY
  19. NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

    Torque: 85 lb.ft (115 Nm)

    GFD461446Courtesy of FORD MOTOR COMPANY
  20. Position back the exhaust system and install the bolts.

    Torque: 22 lb.ft (30 Nm)

    GFD461459Courtesy of FORD MOTOR COMPANY
  21. Install the new turbocharger flange nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD461460Courtesy of FORD MOTOR COMPANY
  22. If equipped, install the front driveshaft. Refer to: Front Driveshaft .
  23. Connect the RH side coolant hose. Position back the coolant hose and install the nut.

    Torque: 106 lb.in (12 Nm)

    GFD461443Courtesy of FORD MOTOR COMPANY
  24. Install the new O-ring seal on the lower radiator coolant tube. Apply coolant to the O-ring seal.

    Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

    GFD461461Courtesy of FORD MOTOR COMPANY
  25. NOTE: Apply coolant to the coolant connector opening before installing the tube.

    Install the lower radiator coolant tube and the bolts.

    Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D)

    Torque: M8 bolt : 18 lb.ft (25 Nm) M6 bolt : 71 lb.in (8 Nm)

    GFD461441Courtesy of FORD MOTOR COMPANY
  26. If equipped. Connect the block heater cord retainers.
    GFD461440Courtesy of FORD MOTOR COMPANY
  27. Connect the lower radiator hose to the lower radiator coolant tube.
    GFD461439Courtesy of FORD MOTOR COMPANY
  28. If equipped, install the skid plate and the bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD461438Courtesy of FORD MOTOR COMPANY
  29. If equipped, install the underbody shield and the bolts.

    Torque: M8 bolt : 30 lb.ft (40 Nm) M6 bolt : 71 lb.in (8 Nm)

    GFD461437Courtesy of FORD MOTOR COMPANY
  30. Install the transmission housing cover and the bolts. Install the retainer.

    Torque: 71 lb.in (8 Nm)

    GFD461436Courtesy of FORD MOTOR COMPANY
  31. Remove Special Service Tool: 303-1681 Spreader Bar., 303-F070 Support Bar, Engine.
    GFD461435Courtesy of FORD MOTOR COMPANY
  32. Install the following items:

    1. Install the cooling fan upper shroud. Refer to: Cooling Fan Upper Shroud .
    2. Install the generator. Refer to: Generator - 3.0L Power Stroke Diesel .
    3. Install the CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
    4. Install the CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    5. Install the air cleaner outlet tube. Refer to: Air Cleaner Outlet Pipe .
    6. Install the air cleaner. Refer to: Air Cleaner .
    7. Install the RH and the LH front fender splash shields. Refer to: Fender Splash Shield .
    8. Install the cowl panel. Refer to: Cowl Panel .

  33. NOTE: LH shown, RH similar.

    1. Position the hood shock and attach.
    2. Install the clip.

    GFD460159Courtesy of FORD MOTOR COMPANY
  34. Position the hood and install the nuts.

    Torque: 18 lb.ft (25 Nm)

    GFD459470Courtesy of FORD MOTOR COMPANY
  35. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  36. Start and check the exhaust system for leaks.
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