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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 413 (Engine - 5.0L 32V Ti-VCT) >> Removal And Installation >> Exhaust Manifold RH >> Installation

Exhaust Manifold RH: Installation

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  1. Install new studs and new gasket.

    Torque: 18 lb.ft (25 Nm)

    GFD460967Courtesy of FORD MOTOR COMPANY
  2. NOTE: Do not tighten the exhaust manifold nuts at this time.

    Install the exhaust manifold.

    • Install the new nuts.

    GFD460968Courtesy of FORD MOTOR COMPANY
  3. Install new studs.

    Torque: 18 lb.ft (25 Nm)

    GFD460969Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not tighten the exhaust manifold nuts at this time.

    Install the remaining new nuts.

    GFD460970Courtesy of FORD MOTOR COMPANY
  5. Tighten the nuts.

    Torque:| Stage 1: 18 lb.ft (24 Nm) | Stage 2: 24 lb.ft (32 Nm)

    Fig 1: RH Exhaust Manifold Tightening Sequence
    GFD460971Courtesy of FORD MOTOR COMPANY
  6. NOTE: Some replacement exhaust manifolds do not come with studs.

    If necessary, install new studs.

    Torque: 30 lb.ft (40 Nm)

    GFD460972Courtesy of FORD MOTOR COMPANY
  7. Position the exhaust Y-pipe dual catalytic converter onto the exhaust manifolds and loosely install new RH catalytic converter-to-exhaust manifold nuts.
    GFD460973Courtesy of FORD MOTOR COMPANY
  8. Loosely install new LH catalytic converter-to-exhaust manifold nuts.
    GFD460974Courtesy of FORD MOTOR COMPANY
  9. Tighten the nuts.

    Torque: 1: 30 lb.ft (40 Nm) 2: 30 lb.ft (40 Nm)

    GFD460975Courtesy of FORD MOTOR COMPANY
  10. Tighten the nuts.

    Torque: 1: 30 lb.ft (40 Nm) 2: 30 lb.ft (40 Nm)

    GFD460976Courtesy of FORD MOTOR COMPANY
  11. Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the bolts.

    Torque: 1: 46 lb.ft (63 Nm) 2: 46 lb.ft (63 Nm)

    GFD460977Courtesy of FORD MOTOR COMPANY
  12. Install the heat shield and bolts.

    Torque: 106 lb.in (12 Nm)

    GFD460961Courtesy of FORD MOTOR COMPANY
  13. Install the following items:

    1. Refer to: AIR CONDITIONING (A/C) COMPRESSOR - 5.0L 32V TI-VCT . .
    2. RH fender splash shield. Refer to: Fender Splash Shield .
    3. RH wheel and tire. Refer to: Wheel and Tire .

  14. NOTE: If equipped.

    Install the skid plate and bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD458869Courtesy of FORD MOTOR COMPANY
  15. NOTE: If equipped.

    Install the underbody shield and fasteners.

    Torque: 30 lb.ft (40 Nm)

    GFD458870Courtesy of FORD MOTOR COMPANY
  16. NOTE: If equipped.

    Install the underbody shield and the bolts.

    Torque: 71 lb.in (8 Nm)

    GFD458868Courtesy of FORD MOTOR COMPANY
  17. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT
  18. Start the engine and check for exhaust leaks.