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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 413 (Engine - 5.0L 32V Ti-VCT) >> Removal And Installation >> Engine Front Cover >> Removal

Engine Front Cover: Removal

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect .
  4. Drain the engine cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  5. NOTE: If equipped.

    • Disconnect the wiring harness electrical connector.

    • Detach the wiring harness retainers.

    GFD460898Courtesy of FORD MOTOR COMPANY
    1. Position the coolant tube aside.
    2. Disconnect the brake booster and the crankcase ventilation tubes.
    3. Loosen the clamp, remove the bolts and the air cleaner and outlet pipe assembly.
    GFD460899Courtesy of FORD MOTOR COMPANY
  6. NOTE: It is not necessary to clamp off the degas bottle hose with the cooling system drained.

    Refer to: Degas Bottle .

    • Release the clamp and disconnect the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer

    • Release the clamp and remove the radiator to degas bottle hose. Use the General Equipment: Hose Clamp Remover/Installer

    GFD458844Courtesy of FORD MOTOR COMPANY
    1. Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling.
    2. Disconnect the lower radiator hose.
    GFD458845Courtesy of FORD MOTOR COMPANY
  7. Loosen the coolant pump pulley bolts.
    GFD460900Courtesy of FORD MOTOR COMPANY
    1. Disconnect the quick release coupling and remove the crankcase vent tube. Refer to: QUICK RELEASE COUPLING .
    2. Release the clamp and remove the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    3. Release the clamp and remove the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    4. Disconnect the quick release coupling.
    5. Release the clamp and remove the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    6. Release the clamp and remove the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    7. Release the spring clip and remove the coolant bypass T assembly from the engine.
    8. Release the clamps and remove the coolant hose assembly. Use the General Equipment: Hose Clamp Remover/Installer
    GFD460901Courtesy of FORD MOTOR COMPANY
  8. Disconnect the coolant hose quick release couplings.
    GFD460902Courtesy of FORD MOTOR COMPANY
    1. Disconnect the engine wiring harness electrical connector.
    2. Detach the engine wiring harness retainers.
    3. Remove the nut and the ground wire eyelet.
    GFD460903Courtesy of FORD MOTOR COMPANY
  9. Remove the following items:

    1. Refer to: Accessory Drive Belt .
    2. Refer to: Accessory Drive Belt Tensioner .
    3. Refer to: Air Conditioning (A/C) Compressor Belt .
    4. NOTE: It is not necessary to remove the the rmostat (housing), the coolant pump and the rmostat (housing) can be removed as an assembly.

      Refer to: Coolant Pump .

    5. Refer to: Crankshaft Front Seal .
    6. Refer to: Valve Cover LH .
    7. Refer to: Valve Cover RH .

  10. Remove the bolts and position the generator aside.
    GFD460904Courtesy of FORD MOTOR COMPANY
  11. NOTE: If equipped.

    Remove the bolts and the skid plate.

    GFD458934Courtesy of FORD MOTOR COMPANY
  12. NOTE: If equipped.

    Remove the fasteners and the underbody shield.

    GFD458935Courtesy of FORD MOTOR COMPANY
  13. NOTE: If equipped.

    Remove the bolts and the underbody shield.

    GFD458868Courtesy of FORD MOTOR COMPANY
  14. NOTE: If equipped.

    Remove the bolts and the skid plate.

    GFD458869Courtesy of FORD MOTOR COMPANY
  15. Remove the transmission-to-engine bolt and transmission cooler tube support bracket.
    GFD460905Courtesy of FORD MOTOR COMPANY
    1. Remove the nut.
    2. Detach the wiring harness retainer.
    3. Remove the nut and position the coolant tube and wiring harness brackets aside.
    GFD460906Courtesy of FORD MOTOR COMPANY
    1. Disconnect the A/C compressor electrical connectors.
    2. Detach the wiring harness retainers.
    GFD460907Courtesy of FORD MOTOR COMPANY
  16. Remove the bolts and position the A/C compressor aside.
    GFD460908Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the engine oil filter.
    GFD460909Courtesy of FORD MOTOR COMPANY
  18. Remove the bolts and stud bolts.
    GFD460910Courtesy of FORD MOTOR COMPANY
  19. Remove the engine front cover-to-oil filter adapter bolt.
    GFD460911Courtesy of FORD MOTOR COMPANY
  20. Using a 10 mm Hex Bit loosen the engine front cover-to-oil filter adapter jack screw.
    GFD460912Courtesy of FORD MOTOR COMPANY
  21. NOTE: There are 3 different fasteners used, note the location of fasteners for assembly.

    Remove the bolts and stud bolts.

    GFD460913Courtesy of FORD MOTOR COMPANY
  22. NOTE: Timing drive components removed from view for clarity.

    Remove the engine front cover from the front cover-to-cylinder block dowels.

    GFD460914Courtesy of FORD MOTOR COMPANY
  23. Remove and discard the gaskets.
    GFD460915Courtesy of FORD MOTOR COMPANY
  24. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
GFD460916Courtesy of FORD MOTOR COMPANY