LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 402 (Engine - 3.5L ECOBOOST (272KW/370PS) (Specifications - Removal & Installation)) >> Removal And Installation >> Valve Cover RH >> Installation

Valve Cover RH: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer, 205-153 (T80T-4000-W) Handle.

    GFD460294Courtesy of FORD MOTOR COMPANY
  2. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCT oil control solenoid seals. Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone, 205-153 (T80T-4000-W) Handle.

    GFD460295Courtesy of FORD MOTOR COMPANY
  3. Install the new valve cover and intake port gaskets.
    GFD460296Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    Material: Motorcraft® Silicone Gasket Remover / ZC-30-A

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD460297Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the studbolts, bolts in the sequence shown below.

    Torque: 89 lb.in (10 Nm)

    Fig 1: RH Valve Cover Bolts Tightening Sequence
    GFD460298Courtesy of FORD MOTOR COMPANY
  6. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD460299Courtesy of FORD MOTOR COMPANY
  7. Attach the fuel supply tube retainers.
    GFD460289Courtesy of FORD MOTOR COMPANY
  8. Attach the wiring harness retainers.
    GFD460287Courtesy of FORD MOTOR COMPANY
  9. Connect the VCT solenoid electrical connectors and the wire retainers.
    GFD460286Courtesy of FORD MOTOR COMPANY
  10. Install the PCM electrical connectors and the pin-type retainer.
    GFD460288Courtesy of FORD MOTOR COMPANY
  11. Install the RH ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .
  12. Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .
  13. Position back the CAC tube bracket and install the pin-type retainers and the nuts.

    Torque: 53 lb.in (6 Nm)

    GFD460285Courtesy of FORD MOTOR COMPANY
  14. Install the intake manifold. Refer to: Intake Manifold .
  15. Install the CAC intake pipe RH. Refer to: Charge Air Cooler (CAC) Intake Pipe .