LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 402 (Engine - 3.5L ECOBOOST (272KW/370PS) (Specifications - Removal & Installation)) >> Removal And Installation >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

4x2/4x4 

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Disconnect the battery ground cable. Refer to: Battery Cables - 3.5L EcoBoost (272kW/370PS) .
  3. Remove the oil level indicator.
    GFD459535Courtesy of FORD MOTOR COMPANY
    • If equipped. Remove the bolts.

    • Release the retainer and remove the transmission housing cover.

    GFD460137Courtesy of FORD MOTOR COMPANY
    • If equipped. Remove the pin-type retainers.

    • Remove the bolts and the underbody shield.

    GFD460138Courtesy of FORD MOTOR COMPANY
  4. If equipped. Remove the bolts and the skid plate.
    GFD460139Courtesy of FORD MOTOR COMPANY
  5. Loosen the upper bellhousing bolts 5 mm (0.19 in).
    GFD459536Courtesy of FORD MOTOR COMPANY
  6. Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    Torque: 20 lb.ft (27 Nm)

    GFD460101Courtesy of FORD MOTOR COMPANY
  7. Remove and discard the oil filter. Use the General Equipment: Oil Drain Equipment
    GFD460186Courtesy of FORD MOTOR COMPANY
  8. Remove the starter. Refer to: Starter Motor .
  9. Remove the pin-type retainers. Position the wiring harness and transmission tube from the oil pan.
    GFD460187Courtesy of FORD MOTOR COMPANY
  10. Remove the nut and position out the transmission cooler tube bracket. Position out the engine wiring harness.
    GFD459704Courtesy of FORD MOTOR COMPANY
  11. Detach the generator wiring harness from the engine front cover.
    GFD459705Courtesy of FORD MOTOR COMPANY
  12. Remove the bolt and position aside the transmission cooler tube.
    GFD460188Courtesy of FORD MOTOR COMPANY
  13. Remove the transmission cooler bracket bolt.
    GFD460189Courtesy of FORD MOTOR COMPANY
  14. Remove and discard the nuts and position aside the sway bar.
    GFD460190Courtesy of FORD MOTOR COMPANY
  15. Drain the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING .
    • Disconnect the coolant hose.

    • Remove the bolts.

    • Position aside the cooler.

    GFD460191Courtesy of FORD MOTOR COMPANY
  16. Remove the nuts, bolts and the crossmember.
    GFD460192Courtesy of FORD MOTOR COMPANY

    4x4 

  17. Using a holding device, hold the steering wheel in the straight-ahead position.
    GFD458607Courtesy of FORD MOTOR COMPANY
    1. WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

      Remove and discard the steering column shaft bolt.

    2. Separate the steering column shaft U-joint from the steering gear.
    GFD458873Courtesy of FORD MOTOR COMPANY
  18. Remove the steering gear boot.
    GFD458874Courtesy of FORD MOTOR COMPANY
  19. Using an adjustable stand, support the front axle. Use the General Equipment: Vehicle/Axle Stands
    GFD458875Courtesy of FORD MOTOR COMPANY
  20. Remove and discard the lower front axle carrier mounting bushing bolt.
    GFD458938Courtesy of FORD MOTOR COMPANY
  21. Remove and discard the axle shaft housing carrier bushing nut and the bolt.
    GFD458877Courtesy of FORD MOTOR COMPANY
  22. NOTE: After loosening the bolt, it may be necessary to reposition the axle assembly to prevent interference with the steering components when removing the bolt.

    Remove and discard the upper front axle carrier mounting bushing nut and the bolt.

    GFD458878Courtesy of FORD MOTOR COMPANY
  23. Using an adjustable stand, lower the axle to allow clearance for the oil pan to be removed. Use the General Equipment: Vehicle/Axle Stands
    GFD458879Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  24. Remove the oil pan bolt.
    GFD459538Courtesy of FORD MOTOR COMPANY
  25. Loosen the bellhousing bolt 5 mm (0.19 in).
    GFD459539Courtesy of FORD MOTOR COMPANY
  26. Remove the oil pan bolts.
    GFD460193Courtesy of FORD MOTOR COMPANY
  27. Loosen the bellhousing bolts 5 mm (0.19 in).
    GFD459541Courtesy of FORD MOTOR COMPANY
  28. NOTE: Only use hand tools when removing the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Loosen the transmission mount-to-crossmenber nuts.

    GFD459542Courtesy of FORD MOTOR COMPANY
  29. Separate the engine and transmission 5 mm (0.19 in).
    GFD459543Courtesy of FORD MOTOR COMPANY
  30. Remove the engine front cover bolts.
    GFD460194Courtesy of FORD MOTOR COMPANY
  31. Remove the oil pan bolts.
    GFD459545Courtesy of FORD MOTOR COMPANY
  32. NOTE: RH shown, LH similar.

    Using a pry tool on the pry pads, remove the oil pan.

    GFD459546Courtesy of FORD MOTOR COMPANY
  33. NOTE: The generator wiring harness retainer is being removed for clearance to install the oil pan.

    Detach the generator wiring harness retainer from the engine block.

    GFD459547Courtesy of FORD MOTOR COMPANY
  34. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD459548Courtesy of FORD MOTOR COMPANY
  35. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
    GFD459549Courtesy of FORD MOTOR COMPANY
  36. Clean and prepare the RTV sealing surface. Refer to: RTV Sealing Surface Cleaning and Preparation .
GFD459550Courtesy of FORD MOTOR COMPANY