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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 402 (Engine - 3.5L ECOBOOST (272KW/370PS) (Specifications - Removal & Installation)) >> Removal And Installation >> Intake Manifold >> Installation

Intake Manifold: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new intake manifold gaskets.
    GFD460219Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

    Install the intake manifold and the bolts.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45°

    Fig 1: Intake Manifold Tightening Sequence
    GFD460220Courtesy of FORD MOTOR COMPANY
    • Slide the EVAP purge valve onto the intake manifold mounting tab.

    • Connect the EVAP purge solenoid electrical connector and quick connect coupling. Refer to: QUICK RELEASE COUPLING .

    • Connect the MAPT electrical connector.

    GFD460221Courtesy of FORD MOTOR COMPANY
  3. Connect the quick connect couplings at turbocharger inlet tube. Refer to: QUICK RELEASE COUPLING .
    GFD460215Courtesy of FORD MOTOR COMPANY
    • Install the vacuum hose.

    GFD460214Courtesy of FORD MOTOR COMPANY
  4. Connect the wire harness retainers to the intake manifold.
    GFD460213Courtesy of FORD MOTOR COMPANY
  5. Install the PCV tube Refer to: QUICK RELEASE COUPLING .
    GFD460212Courtesy of FORD MOTOR COMPANY
  6. Connect the throttle body electrical connector and wiring harness retainer.
    GFD460211Courtesy of FORD MOTOR COMPANY
  7. Position back the throttle body intake pipe and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

    GFD460210Courtesy of FORD MOTOR COMPANY
  8. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
  9. Slide the engine appearance cover into the retaining bracket and install the retainers.

    Torque: 97 lb.in (11 Nm)

    GFD460099Courtesy of FORD MOTOR COMPANY
  10. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .