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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Powertrain Secondary Cooling System - 6.7L Power Stroke Diesel) >> Diagnosis And Testing >> Powertrain Secondary Cooling >> Inspection and Verification

Inspection and Verification

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The engine cooling system is filled with Motorcraft ® Orange Antifreeze/Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Failure to follow these instructions may damage the engine or cooling system.
NOTE: During normal vehicle operation, Motorcraft Orange Antifreeze/Coolant may change color from orange to pink or light red. As long as the engine coolant is clear and uncontaminated, this color change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the system to be flushed, or the engine coolant to be replaced.
  1. Verify the customer concern.
  2. Visually check the engine coolant level at the degas bottle when the system is cold.
  3. Make sure the pressure relief cap is installed correctly.
  4. Record any cooling system Diagnostic Trouble Codes (DTCs) retrieved. Refer to PCM DTC Chart .
  5. NOTE: Take note of any coolant odor or steam coming from cooling system components.

    If the system coolant is filled correctly and no Diagnostic Trouble Codes (DTCs) associated with overheating are retrieved, verify the customer concern by operating the engine to duplicate the condition.

  6. Visually inspect for obvious signs of any mechanical or electrical damage.

    Visual Inspection Chart 

    Mechanical Electrical
    Leaks or weeps at:
    Hoses
    Tubes
    Clamp joints
    Quick connect couplings
    Gaskets
    O-rings
    Thermostat housing
    Radiator
    Pressure relief cap
    Coolant pump
    Degas bottle
    CAC
    Fuel cooler
    Air compressor
    Cracked or damaged:
    Hoses
    Tubes
    Hose clamps
    Quick connect couplings
    Thermostat housing
    Radiator
    Pressure relief cap
    Coolant pump
    Degas bottle
    CAC
    Fuel cooler
    Inoperative or damaged:
    ECT sensor - secondary cooling system ECT 2
    Charge Air Cooler Temperature (CACT) sensor
  7. If the inspection reveals an obvious concern that can be readily identified, repair it as necessary.
  8. Test the coolant. REFER to: Coolant Test .
  9. If an obvious cause for an observed or reported concern is found, correct the cause and test the system for normal operation before proceeding to the next step.