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Oil Pump: Installation

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4x2/4x4 

  1. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  2. Install the oil pump and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD459586Courtesy of FORD MOTOR COMPANY
  3. Install a new oil pump screen and pickup tube O-ring seal.
    GFD459587Courtesy of FORD MOTOR COMPANY
  4. Install the oil pump screen and pickup tube and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD459584Courtesy of FORD MOTOR COMPANY
  5. NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 3 mm (0.11 in) bead of Motorcraft® High Performance Engine RTV Silicone to the sealing surface of the oil pan.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD459588Courtesy of FORD MOTOR COMPANY
  6. Apply a 5.5 mm (0.21 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD459589Courtesy of FORD MOTOR COMPANY
  7. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the oil pan bolts finger tight.

    GFD459590Courtesy of FORD MOTOR COMPANY
  8. NOTE: Do not torque at this time.

    Install the oil pan bolts finger tight.

    GFD459579Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not torque at this time.

    Install the oil pan bolt finger tight.

    GFD459578Courtesy of FORD MOTOR COMPANY
  10. Tighten the oil pan bolts in sequence.

    Torque: 27 lb.in (3 Nm)

    GFD459591Courtesy of FORD MOTOR COMPANY
  11. Install the remaining oil pan bolts and tighten in sequence.

    Torque: Stage 1: Tighten bolts 1-9 and 11-14 to : 18 lb.ft (24 Nm) | Stage 2: Tighten bolt 10 to : 177 lb.in (20 Nm) | Stage 3: Tighten bolt 10 an additional : 90° | Stage 4: Tighten bolts 15 and 16 to : 89 lb.in (10 Nm)

    GFD459592Courtesy of FORD MOTOR COMPANY
  12. Tighten the oil pan bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD459579Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD459578Courtesy of FORD MOTOR COMPANY
  14. Attach the generator wiring harness retainer to the engine block.
    GFD459593Courtesy of FORD MOTOR COMPANY

    4x4 

  15. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands

    GFD458896Courtesy of FORD MOTOR COMPANY
  16. Install the lower front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD458952Courtesy of FORD MOTOR COMPANY
  17. Install the upper front axle carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD459577Courtesy of FORD MOTOR COMPANY
  18. Install the axle shaft housing carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD458953Courtesy of FORD MOTOR COMPANY
  19. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands
    GFD458875Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  20. Install the crossmember, nuts and bolts.

    Torque: 66 lb.ft (90 Nm)

    GFD459537Courtesy of FORD MOTOR COMPANY
  21. Install the crankshaft sprocket with the timing dot mark out.
    GFD459576Courtesy of FORD MOTOR COMPANY
  22. NOTE: It may be necessary to rotate the camshafts slightly, to align the timing marks.

    Install the timing chain with the colored links aligned with the timing marks on the VCT units and the crankshaft sprocket.

    GFD459594Courtesy of FORD MOTOR COMPANY
  23. Install the lower LH timing chain guide and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD459595Courtesy of FORD MOTOR COMPANY
  24. Install the timing chain tensioner arm.
    GFD459596Courtesy of FORD MOTOR COMPANY
    1. Position the tensioner in a soft-jawed vise.
    2. Using pliers, squeeze the ends of the ratchet wire clip together.
    3. Using the soft-jawed vise, compress the plunger to the reset position.
    4. Install a locking pin in the 2 holes of the tensioner body to hold the plunger in place.
    GFD459597Courtesy of FORD MOTOR COMPANY
  25. NOTE: It may be necessary to rotate the camshafts slightly to remove slack from the timing chain to install the tensioner.

    • Install the timing chain tensioner and the bolts.

      Torque: 89 lb.in (10 Nm)

    • Remove the lockpin.

    GFD459598Courtesy of FORD MOTOR COMPANY
    • As a post-check, verify correct alignment of all timing marks.

    • There are 48 links in between the RH intake VVT unit colored link (1) and the LH intake VVT unit colored link (2).

    • There are 35 links in between LH intake VVT unit colored link (2) and the crankshaft sprocket links (3).

    GFD459599Courtesy of FORD MOTOR COMPANY
  26. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD459566Courtesy of FORD MOTOR COMPANY
  27. Install the RH oil tube and the bolts.

    Torque: Stage 1: 71 lb.in (8 Nm) | Stage 2: 60°

    GFD459565Courtesy of FORD MOTOR COMPANY
  28. Remove Special Service Tool: 303-1248 Camshaft holding tools.
    GFD459564Courtesy of FORD MOTOR COMPANY
  29. Install the LH oil tube and the bolts.

    Torque: Stage 1: 71 lb.in (8 Nm) | Stage 2: 60°

    GFD459563Courtesy of FORD MOTOR COMPANY
  30. Install the engine front cover. Refer to: Engine Front Cover .