Engine Front Cover: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tools, install the engine front cover to coolant pipe seal. Use Special Service Tool: 205-149 (T80T-4000-R) Installer, Spindle Bearing., 205-153 (T80T-4000-W) Handle.

Courtesy of FORD MOTOR COMPANY
Install Special Service Tool: 307-399 Alignment Pins, Transmission Fluid Pump.

Courtesy of FORD MOTOR COMPANY
- NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
  
  NOTE: The engine front cover and the bolts must be installed within 4 minutes of the initial sealant application. The remainder of the engine front cover bolts must be installed and tightened within 35 minutes of the initial sealant application. If the time limits are exceeded, the sealant must be removed, the sealing area cleaned and sealant reapplied. Failure to follow this procedure can cause future oil leakage.
  
  Apply a 4 mm (0.16 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover sealing surfaces including the inner bolt bosses.
  
  Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)
- Apply a 6 mm (0.24 in) bead of Motorcraft® High Performance Engine RTV Silicone to the oil pan-to-cylinder block joint and the cylinder head-to-cylinder block joint areas of the engine front cover in places as indicated.
  Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)
Courtesy of FORD MOTOR COMPANY
NOTE: Make sure the 2 locating dowel pins are seated correctly in the cylinder block.

Install the engine front cover and the bolts.

Torque: 27 lb.in (3 Nm)

Fig 1: Engine Front Cover Tightening Sequence (1 of 2)
Courtesy of FORD MOTOR COMPANY
Remove Special Service Tool: 307-399 Alignment Pins, Transmission Fluid Pump.

Courtesy of FORD MOTOR COMPANY
Install the remaining engine front cover bolts.
Torque: Stage 1: Tighten bolts 1 through 21 to: 89 lb.in (10 Nm) | Stage 2: Tighten bolts 1 through 20 and 23 to: 177 lb.in (20 Nm) | Stage 3: Tighten bolts 1 through 20 and 23 an additional: 45° | Stage 4: Tighten bolt 21 to: 177 lb.in (20 Nm) | Stage 5: Tighten bolt 21 an additional: 90° | Stage 6: Tighten bolt 22 to: 89 lb.in (10 Nm) | Stage 7: Tighten bolt 22 an additional: 45°

Fig 2: Engine Front Cover Tightening Sequence (2 of 2)
Courtesy of FORD MOTOR COMPANY
Remove the bolts and position the transmission fluid warmer aside.

Courtesy of FORD MOTOR COMPANY
Using the special tool and a hammer, install the oil pump electrical connector seal. Use Special Service Tool: 303-1663 Installer, VDOP Seal.

Courtesy of FORD MOTOR COMPANY
Make sure the oil pump electrical connector seal is below the top of the oil pump electrical connector or the oil pump electrical connector seal may leak oil.

Courtesy of FORD MOTOR COMPANY
Position the transmission fluid warmer and install the bolts.
Torque: 159 lb.in (18 Nm)

Courtesy of FORD MOTOR COMPANY
Install the upper intake manifold support bracket and the bolt finger-tight.

Courtesy of FORD MOTOR COMPANY
1. Install the stud bolt.
  Torque: 71 lb.in (8 Nm)
2. Install the generator.
3. Install the bolt.
  Torque: 35 lb.ft (47 Nm)
4. Install the nut.
  Torque: 35 lb.ft (47 Nm)
Courtesy of FORD MOTOR COMPANY
Install the accessory drive belt tensioner and the bolts.
Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Connect the generator wiring to the engine front cover.

Courtesy of FORD MOTOR COMPANY
Position the wiring harness and transmission cooler tube bracket and install the nut.
Torque: 106 lb.in (12 Nm)

Courtesy of FORD MOTOR COMPANY
- Connect the oil pressure control solenoid wiring harness electrical connector.
- Attach the wiring harness retainers to the engine front cover.
Courtesy of FORD MOTOR COMPANY
Position the cabin heater coolant pump and coolant hoses and install the bolts.
Torque: 62 lb.in (7 Nm)

Courtesy of FORD MOTOR COMPANY
Connect the cabin heater coolant pump wiring harness electrical connector.

Courtesy of FORD MOTOR COMPANY
Install the EGR valve and connect the coolant hoses.

Courtesy of FORD MOTOR COMPANY
Connect the EGR valve wiring harness electrical connector and retainer.

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Install the coolant pump. Refer to: Coolant Pump .
2. Install the degas bottle. Refer to: Degas Bottle .
3. Install the crankshaft front seal. Refer to: Crankshaft Front Seal .
Install the ground wire and the bolt on the oil pan.
Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Install the wiring harness retainer in the oil pan.

Courtesy of FORD MOTOR COMPANY
NOTE: Do not lubricate the engine oil filter seal.

Install a new engine oil filter.

Torque: Stage 1: 44 lb.in (5 Nm) | Stage 2: 180°

Courtesy of FORD MOTOR COMPANY
If equipped, install the skid plate and the bolts.
Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
If equipped, install the underbody shield and bolts.
Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
If equipped, install the transmission housing cover and the bolts
Torque: 71 lb.in (8 Nm)

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Install the RH valve cover. Refer to: Valve Cover RH .
2. Install the LH valve cover. Refer to: Valve Cover LH .
Tighten the bolt for the upper intake manifold support bracket.
Torque: 89 lb.in (10 Nm)

Courtesy of FORD MOTOR COMPANY
Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
Fill the engine with clean engine oil. Refer to: Specifications .

Courtesy of FORD MOTOR COMPANY
Pressurize the fuel system pressure. Refer to: Fuel System Pressure Release .
Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.