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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 393 (Engine - 3.3L DURATEC-V6) >> Removal And Installation >> Cylinder Head LH >> Installation

Cylinder Head LH: Installation

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  1. Install the cylinder head gasket.
    GFD459401Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the cylinder head is replaced, a new secondary timing chain tensioner will need to be installed.
    NOTE: Install new cylinder head bolts.

    Install the cylinder head and the new bolts.

    Torque: Stage 1: 177 lb.in (20 Nm) | Stage 2: 26 lb.ft (35 Nm) | Stage 3: 90° | Stage 4: 90° | Stage 5: 45°

    Fig 1: LH Cylinder Head Tightening Sequence
    GFD459402Courtesy of FORD MOTOR COMPANY
  3. Install the M6 bolt.

    Torque: 89 lb.in (10 Nm)

    GFD459403Courtesy of FORD MOTOR COMPANY
  4. NOTE: The valve tappets must be installed in their original positions.

    Lubricate the valve tappets with clean engine oil and install.

    GFD459404Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not use power tools to install the bolt or damage to the upper LH timing chain guide may occur.

    Install the upper LH timing chain guide and the bolt.

    Torque: 89 lb.in (10 Nm)

    GFD459393Courtesy of FORD MOTOR COMPANY
  6. NOTE: Lubricate the O-ring seals with clean engine oil.

    Install the CMP sensors and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD459392Courtesy of FORD MOTOR COMPANY
    • Connect the CMP sensor electrical connectors and attach the wiring harness retainer.

    • Connect and attach the direct injection wiring harness electrical connector.

    GFD459391Courtesy of FORD MOTOR COMPANY
  7. Install the ground strap and the nut and attach the retainers.

    Torque: 80 lb.in (9 Nm)

    GFD459390Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure that a new fuel rail to fuel rail high-pressure fuel tube is installed.

    • Install the fuel rail to fuel rail high-pressure fuel tube and finger tight the flare nuts.

    • Tighten the flare nuts in the following 3 stages.

      Torque: Stage 1: 62 lb.in (7 Nm) | Stage 2: 89 lb.in (10 Nm) | Stage 3: If the torque required to tighten any flare nut on the new high-pressure fuel tube reaches or exceeds 75 Nm (55 lb-ft), the high pressure fuel tube must be discarded and replaced with another new high-pressure fuel tube.: 30°

    GFD459405Courtesy of FORD MOTOR COMPANY
  9. Install the following items:

    1. Install the LH camshafts. Refer to: Camshafts .
    2. Install the LH fender splash shield. Refer to: Fender Splash Shield .

  10. Install the new RH catalytic converter-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD459406Courtesy of FORD MOTOR COMPANY
  11. Install the new LH catalytic converter-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD459407Courtesy of FORD MOTOR COMPANY
    • Position the exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe and install the new bolts.

    • Tighten the inner exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 46 lb.ft (63 Nm)

    • Tighten the outer exhaust Y-pipe dual catalytic converter-to-exhaust intermediate pipe bolt.

      Torque: 46 lb.ft (63 Nm)

    GFD459408Courtesy of FORD MOTOR COMPANY
  12. Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    Torque: 20 lb.ft (27 Nm)

    GFD459409Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the engine oil filter. Use the General Equipment: Oil Drain Equipment
    GFD459410Courtesy of FORD MOTOR COMPANY
  14. NOTE: Do not lubricate the engine oil filter seal.

    Install a new engine oil filter.

    Torque: Stage 1: 44 lb.in (5 Nm) | Stage 2: 180°

    GFD459411Courtesy of FORD MOTOR COMPANY
  15. If equipped, install the transmission housing cover and the bolts

    Torque: 71 lb.in (8 Nm)

    GFD458868Courtesy of FORD MOTOR COMPANY
  16. Fill the engine with clean engine oil. Refer to: Specifications .
    GFD459412Courtesy of FORD MOTOR COMPANY
  17. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  18. Connect the battery ground. Refer to: Battery Disconnect and Connect .
  19. Start and check the exhaust system for leaks.