Removal And Installation: Transmission: Removal
- With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
- Remove the starter motor assembly. Refer to: Starter Motor .
- Remove the rear driveshaft assembly. Refer to: Rear Driveshaft
.
Four-Wheel Drive (4WD) vehicles
- Remove the front driveshaft assembly. Refer to: Front Driveshaft
.
Rear Wheel Drive (RWD) vehicles
- Remove and discard the stabilizer bar bracket nuts and allow the stabilizer bar to swing downward.
All vehicles
-
NOTE: If transmission disassembly or installation of a new transmission is necessary, drain the transmission fluid.
Remove the bolts and the transmission fluid pan and allow the transmission fluid to drain.
-
NOTE: It is not necessary to torque transmission fluid pan bolts at this time.
Install the transmission fluid pan and the bolts.
-
NOTE: Secure the transmission to the transmission jack with a safety strap.NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.
Using a high-lift transmission jack, support the transmission. Use the General Equipment: Transmission Jack
- Remove the LH catalytic converter. Refer to: Catalytic Converter LH .
- Remove the transmission support insulator. Refer to: Transmission Support Insulator .
- Disconnect the HO2S and the catalyst monitor sensor electrical connectors.
- Remove the bolts from the catalytic converter flange to the muffler inlet pipe.
-
NOTE: Clean all exhaust connections before reassembly.
Remove and discard the catalytic converter nuts and remove the catalytic converter. Discard the gasket.
- Remove the transmission fluid cooler tube bracket nut.
- If equipped, remove the nut and the selector lever cable splash shield.
- Remove and discard the transmission fluid cooler tube bracket bolt and position aside the transmission fluid cooler tubes.
-
NOTE: To prevent selector lever cable damage, do not apply force to the selector lever cable between the manual control lever and the selector lever cable bracket.
- Remove the selector lever cable bolt.
- Move the locking tab up and disconnect the selector lever cable end from the manual control lever.
- Disconnect the selector lever cable from the bracket and position aside.
Rear Wheel Drive (RWD)
- Remove the fuel line bracket bolt.
Four-Wheel Drive (4WD) vehicles
- Disconnect the transfer case vent tube.
- Disconnect the transfer case electrical connector.
All vehicles
-
NOTE: Do not pull on the wire harness to disconnect the electrical connector or damage to the electrical connector will occur.
- Rotate the transmission electrical connector counterclockwise.
- Pull the transmission electrical connector out to disconnect.
- Disconnect the transmission fluid auxiliary pump electrical connector.
- Detach the retainers and position the wiring harness aside.
- Remove the retainers and the access cover.
-
NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.
- Index mark one stud and the flexplate for assembly reference.
- Remove and discard the torque converter nuts.
- Remove the lower bellhousing bolt.
- Remove the RH side bellhousing bolts.
- Remove the top bellhousing bolts and position aside the bracket.
- Remove the LH bellhousing bolts and the selector lever cable bracket.
- Slide the transmission back enough to install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
Rear Wheel Drive (RWD) vehicles
- Using the high-lift transmission jack, remove the transmission from the vehicle. Use the General Equipment: Transmission Jack
Four-Wheel Drive (4WD) vehicles
-
- Make sure the transmission is securely fastened to the transmission jack.
- Slide the transmission towards the rear of the vehicle.
- Tilt the front of the transmission down.
- Remove the transmission from the vehicle.
- If the transmission is to be overhauled or if installing a new or re-manufactured transmission, remove and discard the bolts and separate the transfer case from the transmission.
All vehicles
- If installing a new or re-manufactured transmission, remove and discard the bolts.
-
NOTE: Failure to clean the transmission fluid cooler tubes can result in transmission failure.
If the transmission is to be overhauled or if installing a new or re-manufactured transmission, carryout the Transmission Fluid Cooler Backflushing and Cleaning procedure. Refer to: Transmission Fluid Cooler - Backflushing and Cleaning - 3.3L Duratec-V6, Raptor .