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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 392 (Automatic Transmission - 6-Speed Automatic Transmission - 6R80) >> Overhaul >> Main Control Valve Body

Main Control Valve Body

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NOTE: Solenoids may visually appear the same but their designs/functions are different. Use care not to assemble the main control assembly incorrectly. Incorrect solenoid installation results in poor transmission shift quality.
NOTE: Note the location of the 8 check balls, auxiliary pump check ball and spring, 6 solenoid dampers, 2 converter drain back valves and springs and 2 filter screens for reassembly.
  1. Make an identifying mark on each solenoid and the corresponding bore for correct assembly.

    GFD463598Courtesy of FORD MOTOR COMPANY
  2. Remove the long bolts from the molded leadframe.
    GFD463599Courtesy of FORD MOTOR COMPANY
  3. Carefully separate the molded leadframe from the main control valve body assembly.
    GFD463506Courtesy of FORD MOTOR COMPANY
  4. If equipped, remove and discard the foam strip seal.
    GFD463507Courtesy of FORD MOTOR COMPANY
  5. Remove the short main control bolts from the main control assembly. Separate the lower half of the main control assembly from the upper half of the main control assembly.
    GFD463600Courtesy of FORD MOTOR COMPANY
  6. Remove and discard the main control valve body separator plate.
    GFD463601Courtesy of FORD MOTOR COMPANY
  7. Remove the solenoid dampers, check balls, auxiliary pump check ball and spring, converter drain back valves and springs and filter screens from the main control assembly.

    1. Solenoid dampers
    2. Check balls
    3. Auxiliary pump check ball and spring
    4. Converter drain back valves and springs
    5. Small filter screen
    6. Large filter screen

    GFD463602Courtesy of FORD MOTOR COMPANY
  8. NOTE: Many components and surfaces in the main control valve body are precision machined. Careful handling during disassembly, cleaning, inspection and assembly prevents unnecessary damage to machined surfaces.
    NOTE: Note the location and order of the clips, caps, valves and valve springs for assembly.

    Remove the retaining clips, caps, valves and valve springs from each bore of the main control assembly. Clean the main control assembly and install the clips, caps, valves and valve springs in the same order as noted during removal.

    GFD463603Courtesy of FORD MOTOR COMPANY
  9. Remove the solenoids.
    GFD463604Courtesy of FORD MOTOR COMPANY
  10. NOTE: Many components and surfaces in the main control valve body are precision machined. Careful handling during disassembly, cleaning, inspection and assembly prevents unnecessary damage to machined surfaces.
    NOTE: Note the location and order of the clips, caps, valves and valve springs for assembly.

    Remove the retaining clips, caps, valves and valve springs from each bore of the main control assembly. Clean the main control assembly and install the clips, caps, valves and valve springs in the same order as noted during removal.

    GFD463605Courtesy of FORD MOTOR COMPANY
  11. Inspect the solenoid screens for debris that may restrict fluid flow.
    GFD463606Courtesy of FORD MOTOR COMPANY
  12. If installing new solenoids, note the color of the plastic nozzle and the large O-ring. High pressure solenoids, such as the Line Pressure Control (LPC) solenoid, Shift Solenoid B (SSB) and Shift Solenoid D (SSD), have black plastic nozzles and orange O-rings. Low pressure solenoids, such as the TCC solenoid, Shift Solenoid A (SSA) and Shift Solenoid C (SSC), have brown plastic nozzles and green O-rings. The solenoids can only be replaced with the same color solenoid.
    GFD463607Courtesy of FORD MOTOR COMPANY
  13. Determine the part number suffix by checking the solenoid service band number etched on the side of the solenoid. The band number is next to the two-dimensional matrix barcode on the side of the solenoid and will be a 1, 2, 3, 4 or 5. Determine the part number suffix and match the new solenoid base part number and suffix with the old solenoid.
    Solenoid Number  Solenoid Part Number Suffix 
    1 B
    2 C
    3 D
    4 E
    5 F
    GFD463608Courtesy of FORD MOTOR COMPANY
  14. Install the solenoids into their correct bores as marked during disassembly.

    Torque: 53 lb.in (6 Nm)

    GFD463604Courtesy of FORD MOTOR COMPANY
  15. NOTE: Toward the back of the upper valve body there is a hydraulic passage that is shaped as though it receives a check ball. This passage does not require a check ball. Be sure not to mistake this hydraulic passage for a passage that does require a check ball or damage to the transmission can occur.

    Install the solenoid dampers, check balls, auxiliary pump check ball and spring, converter drain back valves and springs and filter screens in the main control assembly.

    1. Solenoid dampers
    2. Check balls
    3. Auxiliary pump check ball and spring
    4. Converter drain back valves and springs
    5. Small filter screen
    6. Large filter screen
    7. Empty hydraulic passage (no check ball)

    GFD463609Courtesy of FORD MOTOR COMPANY
  16. NOTE: Some vehicles may not have been built with a foam strip seal. A new foam strip seal should be installed on all molded leadframes.

    Install a new foam strip seal on the molded leadframe.

    GFD463514Courtesy of FORD MOTOR COMPANY
    1. Molded leadframe
    2. Upper main control valve body
    3. Guide pins

    • Align the guide pins on the molded leadframe with the holes in the main control upper valve body and install the valve body onto the molded leadframe.

    GFD463610Courtesy of FORD MOTOR COMPANY
  17. NOTE: If the converter drain back valves are not installed correctly in the separator plate, damage to the transmission can occur.

    Position the new main control separator plate on the guide pins of the main control upper valve body.

    1. Main control separator plate
    2. Guide pins
    3. Check the 2 drain back valves to be sure they are correctly positioned in the separator plate.

    GFD463611Courtesy of FORD MOTOR COMPANY
  18. NOTE: If the drain back valves are not installed correctly in the separator plate, damage to the transmission can occur.

    1. Main control lower valve body
    2. Manual valve
    3. TR sensor

    • Position the main control lower valve body on the 2 molded leadframe alignment studs, align the manual valve with the TR sensor on the molded leadframe and install the main control lower valve body. Install the long molded leadframe-to-valve body bolts hand-tight.

    GFD463612Courtesy of FORD MOTOR COMPANY
    • Install the short main control assembly lower-to-upper valve body bolts. Tighten all the bolts in the sequence shown below.

    • Tighten bolts 1 through 6

      Torque: 53 lb.in (6 Nm)

    • Tighten bolts 7 through 25

      Torque: 62 lb.in (7 Nm)

Fig 1: Main Control Assembly Valve Body Bolts Tightening Sequence
GFD463613Courtesy of FORD MOTOR COMPANY