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Climate Control Housing: Removal

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.
NOTE: Removal steps in this procedure may contain installation details.
  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in the appropriate Climate Control System article.
  2. Depower the SRS. Refer to: Supplemental Restraint System (SRS) Depowering .
  3. Disconnect the PCM electrical connectors and detach the 4 wiring harness retainers. Remove the nut and the ground wiring harness and position aside the wiring harness.

    Torque: 106 lb.in (12 Nm)

    GFD465620Courtesy of FORD MOTOR COMPANY
  4. Clamp and disconnect the heater hoses. Use the General Equipment: Locking Pliers
    GFD465621Courtesy of FORD MOTOR COMPANY
  5. Remove the thermostatic expansion valve manifold tube assembly bracket retainer.

    Torque: 133 lb.in (15 Nm)

    GFD465622Courtesy of FORD MOTOR COMPANY
  6. NOTE: Make sure that all openings are sealed.

    Remove the thermostatic expansion valve manifold and tube assembly nut, position the thermostatic expansion valve manifold and tube assembly aside and discard the gasket seals.

    • Make sure to cover any open ports to prevent debris from entering the system.

      Torque: 80 lb.in (9 Nm)

    GFD465623Courtesy of FORD MOTOR COMPANY
  7. Remove the nut and washer.

    Torque: 62 lb.in (7 Nm)

    GFD465624Courtesy of FORD MOTOR COMPANY
  8. Remove the instrument panel. Refer to: Instrument Panel .
    • Disconnect the blower motor control module electrical connector, detach the wiring harness retainers.

    • Detach the retainer, position aside the antenna cable wire harness.

    GFD465625Courtesy of FORD MOTOR COMPANY
  9. Remove the nuts and washers.

    Torque: 62 lb.in (7 Nm)

    GFD465626Courtesy of FORD MOTOR COMPANY
  10. NOTE: For vehicles equipped with a rear footwell duct, the climate control housing must be carefully detached from the dash panel and then tilted toward the rear of the vehicle to detach it from the rear footwell duct connection.

    Remove the climate control housing.

GFD465627Courtesy of FORD MOTOR COMPANY