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Valve Cover LH: Installation

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  1. NOTE: Verify that the fuel injector-to-valve cover seal is squarely seated in the valve cover.

    Using a 22 mm (0.866 in) socket or equivalent, install the new fuel injector-to-valve cover seals.

    GFD202648Courtesy of FORD MOTOR COMPANY
  2. Install the new valve cover gasket.
    GFD202649Courtesy of FORD MOTOR COMPANY
  3. NOTE: Failure to install the fuel injectors during the valve cover installation may result in engine failure.
    NOTE: The valve cover will have to be tightened a second time after the fuel injectors are installed.

    Install the LH valve cover and the retainers.

    Torque: 106 lb.in (12 Nm)

    Fig 1: LH Valve Cover Tightening Sequence
    GFD202650Courtesy of FORD MOTOR COMPANY
  4. NOTE: Only one fuel injector shown.

    Remove and discard the O-rings and the copper combustion gasket.

    GFD202651Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not apply engine oil to the fuel injectors.
    NOTE: If the fuel injector is being reused, make sure to install it in the original location.

    Install a new copper combustion gasket, O-ring seal and fuel injector return fuel O-ring on the fuel injectors.

    GFD202652Courtesy of FORD MOTOR COMPANY
  6. NOTE: Failure to tighten the fuel injector correctly can lead to engine failure.
    NOTE: Apply clean engine oil to the concave surface of the fuel injector hold-down clamp.

    Install the fuel injectors, hold-down clamps and the new fuel injector bolts.

    Material: Motorcraft ® SAE 10W-30 Super Duty Diesel Motor Oil / XO-10W30-QSDF (WSS-M2C171-F1)

    Torque:

    Stage 1: 22 lb.ft (30 Nm)

    Stage 2: 90 °

    GFD202653Courtesy of FORD MOTOR COMPANY
  7. Final tighten the valve cover bolts in the sequence shown.

    Torque: 106 lb.in (12 Nm)

    GFD202654Courtesy of FORD MOTOR COMPANY
  8. Connect the wire retainer to the rear valve cover stud bolt.
    GFD202644Courtesy of FORD MOTOR COMPANY
  9. Connect the wire retainers for the fuel injection harness.
    GFD202643Courtesy of FORD MOTOR COMPANY
  10. Connect the wire retainers to the valve cover stud bolts.
    GFD202642Courtesy of FORD MOTOR COMPANY
  11. Install the following items:

    1. Install the LH glow plugs. Refer to: GLOW PLUGS .
    2. Install the LH fuel rail. Refer to: Fuel Rail .
    3. Install the LH fuel injectors. Refer to: Fuel Injectors .