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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 357 (Instrumentation, Message Center And Warning Chimes (1 Of 2)) >> Description And Operation >> Instrument Panel Cluster (IPC) - System Operation and Component Description >> Analog Gauges

Analog Gauges

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: It is important to view each of the cluster options in the Overview to identify which IPC uses a specific analog gauge.

Refer to Instrument Panel Cluster (IPC) - Overview 

Engine Oil Pressure 

The IPC uses the engine oil pressure warning indicator request network message to control the engine oil pressure gauge. The engine oil pressure sensor is hardwired to the PCM. The PCM sends the oil pressure warning indicator request message to the GWM over the HS-CAN1. The GWM sends the oil pressure warning indicator request message to the IPC over the HS-CAN3.

Engine Temperature 

The IPC uses 2 messages to control the temperature gauge. The first is the engine coolant temperature data, which provides the current engine temperature input to the PCM. The second message is the engine overheat indication request, which is sent by the PCM to the IPC when an overheating condition exists. When the IPC receives the engine overheat indication request message, the IPC sends the temperature gauge to full hot and turns on the over-temperature warning indicator.

The IPC receives all the temperature gauge inputs from the from the GWM over the HS-CAN3. The GWM receives the engine coolant temperature data and the engine overheat indication request messages from the PCM over the HS-CAN1.

Fuel 

The IPC sends a reference voltage to the fuel level sender(s). As the fuel level changes, a float actuates the variable resistor fuel level sender, raising or lowering the fuel level signal voltage. The IPC monitors the changes in voltage from both senders and commands the fuel gauge with a corresponding movement of the pointer.

After a fuel fill up, the time for the fuel gauge to move from empty (E) to full (F) ranges from 2 seconds to 55 minutes depending on which operating mode the fuel gauge is in.

The IPC uses 4 different operating modes to calculate the fuel level:

Anti-Slosh Mode 

The default fuel gauge mode is called the anti-slosh mode. To prevent fuel gauge changes from fuel slosh (gauge instability due to changes in fuel sensor readings caused by fuel moving around in the tank), the fuel gauge takes approximately 40 minutes to go from empty (E) to full (F).

Key OFF Fueling Mode 

The key OFF fueling mode (2 seconds to read empty [E] to full [F]) requires 3 conditions to be met:

If these conditions are not met, the fuel gauge stays in the anti-slosh mode, which results in a slow to read full (F) event.

Key ON Fueling Mode 

In key ON fueling mode, a 30-second timer activates after the transmission is put into the PARK (P) or NEUTRAL (N) position. When the 30-second time has elapsed and at least 9% of the vehicle's fuel capacity has been added, the fuel gauge response time is 60 seconds to read from empty (E) to full (F). When the transmission is shifted out of PARK (P) or NEUTRAL (N), the fuel gauge strategy reverts to the anti-slosh mode. The key ON fueling mode prevents slow to read full events from happening if the customer refuels the vehicle with the ignition in the RUN mode.

The key ON fueling mode (approximately 60 seconds to read empty [E] to full [F]) requires the following conditions be met:

Recovery Mode 

Recovery mode is incorporated into the IPC strategy to recover from a missing fuel level input after a refueling event. Missing fuel level inputs result from intermittent opens in the fuel sensor or its circuits. Recovery mode (empty [E] to full [F] approximately 17 minutes) is initiated when the following 2 conditions are met:

Speedometer 

The IPC receives the vehicle speed data from the GWM over the HS-CAN3. The GWM receives the vehicle speed message from the PCM over the HS-CAN1. The PCM receives the wheel speed data from the ABS. The PCM uses tire size stored in the vehicle configuration file along with wheel speed inputs to generate a vehicle speed signal.

The IPC provides a tolerance that allows the speed indication to display between 3% below and 7% above the actual vehicle speed. This means that with an actual vehicle speed of 97 km/h (60 mph), the speedometer can indicate between 94-103 km/h (58-64 mph). Incorrect tire size or tire size configuration could potentially affect the speedometer accuracy.

Tachometer 

The IPC receives the engine rpm data message from the GWM over the HS-CAN3. The GWM receives the engine rpm data message from the PCM over the HS-CAN1.

Transmission Temperature 

The IPC uses a base transmission temperature message then filters the transmission fluid temperature signal based on engine rpm and the length of time the engine has remained in the off state to provide a more accurate gauge indication.

The IPC receives the transmission fluid temperature data, the engine rpm data and the engine off status messages from the GWM over the HS-CAN3. The GWM receives the transmission fluid temperature data, the engine rpm data and the engine off status messages from the PCM over the HS-CAN1.