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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 354 (Power Brake Actuation) >> Removal And Installation >> Brake Booster >> Removal

Brake Booster: Removal

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the brake master cylinder. Refer to: Brake Master Cylinder .
  2. Disconnect the vacuum tube and the vacuum sensor.
    GFD458534Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.

    Remove the stoplamp switch. Refer to: Stoplamp Switch .

  4. NOTE: Use 11 mm, 12-point socket to compress the 2 tabs on the locking pin. Press the brake pedal down to fit the socket onto the pin.

    Remove the brake pedal clevis pin, and disconnect the brake booster push rod from the brake pedal arm. Discard the brake pedal clevis pin.

    GFD458535Courtesy of FORD MOTOR COMPANY
  5. Remove the 4 brake booster nuts.

    Torque

    : 18 lb.ft (25 Nm)

    GFD458536Courtesy of FORD MOTOR COMPANY
  6. Remove the brake booster.
GFD458537Courtesy of FORD MOTOR COMPANY