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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 32 (Engine Emission Control - 6.7L Power Stroke Diesel) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Cooler >> Removal

Exhaust Gas Recirculation (EGR) Cooler: Removal

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  2. Remove the air cleaner outlet pipe and the air cleaner. Refer to: Air Cleaner Outlet Pipe . Refer to: Air Cleaner .
  3. Remove the upper intake manifold. Refer to: Upper Intake Manifold .
  4. Disconnect the coolant hose. Refer to: Quick Release Coupling .
    GFD203584Courtesy of FORD MOTOR COMPANY
  5. Disconnect the EGR valve coolant vent hose from the EGR valve. Use the General Equipment: Hose Clamp Remover/Installer
    GFD203771Courtesy of FORD MOTOR COMPANY
  6. Disconnect the EGR valve electrical connector.
    GFD203772Courtesy of FORD MOTOR COMPANY
  7. Disconnect the electrical connector and the vacuum hoses from the EGR bypass valve solenoid. Detach the wiring harness retainers.
    GFD203773Courtesy of FORD MOTOR COMPANY
  8. Remove and discard the EGR valve inlet tube bracket bolts, then remove the EGR valve inlet tube bracket.
    GFD203774Courtesy of FORD MOTOR COMPANY
  9. Remove the RH upper sound shield retainers and position the RH upper sound shield aside.
    GFD203775Courtesy of FORD MOTOR COMPANY
  10. Detach the wire harness retainer and position the wire harness out of the way.
    GFD203776Courtesy of FORD MOTOR COMPANY
  11. Remove the engine wire harness bolts and then position the engine wire harness out of the way.
    GFD203777Courtesy of FORD MOTOR COMPANY
  12. Remove the bolts and the EGR valve inlet tube.
    GFD203778Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the EGR valve inlet tube gaskets.
    GFD203779Courtesy of FORD MOTOR COMPANY
  14. Disconnect the EGRT (exhaust gas recirculation temperature) sensor electrical connector.
    GFD203780Courtesy of FORD MOTOR COMPANY
  15. Detach the EGRT (exhaust gas recirculation temperature) sensor electrical connector retainer and the wire harness retainer.
    GFD203781Courtesy of FORD MOTOR COMPANY
  16. Remove the EGR cooler outlet pipe bolts and the EGR cooler outlet pipe.
    GFD203782Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the EGR outlet pipe gaskets.
    GFD203783Courtesy of FORD MOTOR COMPANY
    • Remove the exhaust pressure sensor assembly bracket nut.

    • Loosen the exhaust pressure sensor tube assembly flare nut and remove the exhaust pressure sensor tube assembly.

    GFD203784Courtesy of FORD MOTOR COMPANY
  19. Remove the bolts and then remove the EGR cooler assembly.
    GFD203785Courtesy of FORD MOTOR COMPANY
  20. Remove and discard the EGR cooler gaskets.
GFD203786Courtesy of FORD MOTOR COMPANY
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