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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 319 (Exhaust System - 3.0L Power Stroke Diesel) >> Removal And Installation >> Exhaust Crossover Pipe >> Installation

Exhaust Crossover Pipe: Installation

WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean and Inspect the gasket surface.
    GFD465016Courtesy of FORD MOTOR COMPANY
  2. NOTE: If any part of the crossover pipe heat wrap becomes undone or is damaged during the removal and installation of the crossover pipe, the heat wrap must be replaced. Do not reuse an undone or damaged heat wrap.

    To install, reverse the removal procedure.

  3. LH side.

    • Install the studs.

      Torque: 115 lb.in (13 Nm)

    • Install the new gasket.

    GFD465017Courtesy of FORD MOTOR COMPANY
  4. RH side.

    • Install the studs.

      Torque: 115 lb.in (13 Nm)

    • Install the new gasket.

    GFD465018Courtesy of FORD MOTOR COMPANY
  5. NOTE: Tighten the nuts and bolts in the sequence shown.

    Install the crossover pipe, nuts and the support bolts.

    • Hand start the RH exhaust manifold nuts.

    • Hand start the LH exhaust manifold nuts.

    • Hand start the crossover pipe bracket bolts.

    • Tighten the RH exhaust manifold nuts in the following sequence: 1, 2, 3, 1, 2.

      Torque: 18 lb.ft (24 Nm)

    • Tighten the LH exhaust manifold nuts in the following sequence: 1, 2, 3, 1, 2.

      Torque: 18 lb.ft (24 Nm)

    • Tighten the crossover pipe bracket bolts in the sequence shown.

      Torque: 18 lb.ft (24 Nm)

    GFD465019Courtesy of FORD MOTOR COMPANY
  6. Check the exhaust system for leaks.