LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 26 (Engine Cooling System - 6.7L Power Stroke Diesel) >> Removal And Installation >> Cooling Module >> Removal

Cooling Module: Removal

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the primary cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  2. Drain the secondary cooling system. Refer to: Cooling System Draining, Vacuum Filling and Bleeding .
  3. Evacuate the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .
  4. Remove the radiator grille. Refer to: Radiator Grille .
  5. Remove both headlamp assemblies. Refer to: Headlamp Assembly .
    1. All Vehicles. Disconnect the horn electrical connector and detach the wiring harness retainer.
    2. Vehicles Equipped With Hood Ajar Switch. Disconnect the electrical connector.
    3. Vehicles Not Equipped With Hood Ajar Switch. Detach the wiring harness retainer.
    4. Vehicles With Park Aid Camera. Detach the wiring harness retainers.
    GFD203392Courtesy of FORD MOTOR COMPANY
  7. Detach the pin-type retainer, release the clips and position the washer fluid hose aside.
    GFD203274Courtesy of FORD MOTOR COMPANY
  8. Remove the bolts, push-pins and the radiator grille bracket.

    Torque:

    Stage 1: 62 lb.in (7 Nm)

    Stage 2: 22 lb.ft (30 Nm)

    GFD203393Courtesy of FORD MOTOR COMPANY
  9. Remove the bolts, detach the retainer and position the hood latch aside.
    GFD203394Courtesy of FORD MOTOR COMPANY
    1. Detach the cable from the mounting bracket.
    2. Disconnect the hood latch release cable end.
    GFD203277Courtesy of FORD MOTOR COMPANY
  11. Detach the pin type retainers from the front end bolster and position the air deflector and wiring harness aside.
    GFD203395Courtesy of FORD MOTOR COMPANY
  12. Disconnect the electrical connector.
    GFD203286Courtesy of FORD MOTOR COMPANY
  13. NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

    Remove the condenser inlet jumper line fitting nut and disconnect the compressor to condenser discharge line from the jumper line.

    • Make sure to cover any open ports to prevent debris from entering the system.

      Torque: 159 lb.in (18 Nm)

    GFD203396Courtesy of FORD MOTOR COMPANY
  14. NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

    Remove the condenser outlet nut fitting and disconnect condenser outlet line from the condenser.

    • Make sure to cover any open ports to prevent debris from entering the system.

      Torque: 159 lb.in (18 Nm)

    GFD203397Courtesy of FORD MOTOR COMPANY
    • Release the clamp and disconnect the primary radiator overflow hose from the primary radiator. Use the General Equipment: Hose Clamp Remover/Installer

    • Detach the primary radiator overflow hose retainer and position the primary radiator overflow hose aside.

    GFD203398Courtesy of FORD MOTOR COMPANY
  16. Remove the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
  17. Remove the air cleaner. Refer to: Air Cleaner .
  18. Release the clamp and disconnect the secondary degas bottle to secondary coolant pump hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD203399Courtesy of FORD MOTOR COMPANY
  19. Release the clamp and disconnect secondary degas bottle to the CAC hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD203400Courtesy of FORD MOTOR COMPANY
  20. Release the clamp and disconnect the secondary radiator to CAC hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD203401Courtesy of FORD MOTOR COMPANY
  21. Detach the CAC cooler hose retainer from the primary radiator.
    GFD203402Courtesy of FORD MOTOR COMPANY
  22. Remove the bolt and position the power steering fluid reservoir aside.

    Torque: 62 lb.in (7 Nm)

    GFD203403Courtesy of FORD MOTOR COMPANY
  23. Pull the upper radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the upper radiator hose.
    GFD203404Courtesy of FORD MOTOR COMPANY
  24. Detach the wiring harness retainers from the cooling fan shroud.
    GFD203405Courtesy of FORD MOTOR COMPANY
    • Detach the power steering cooler hose retainers from the primary radiator.

    • Remove the bolts and position the power steering cooler aside.

      Torque: 97 lb.in (11 Nm)

    GFD203406Courtesy of FORD MOTOR COMPANY
  26. Disconnect the coolant pump hose quick disconnect fitting.
    GFD203407Courtesy of FORD MOTOR COMPANY
  27. Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the lower radiator hose.
    GFD203408Courtesy of FORD MOTOR COMPANY
  28. NOTE: This step is necessary to access the wiring harness in the following step. Use caution not to put excessive force on the wiring harness.

    Remove the bolts and with the help of an assistant pull the cooling module forward.

    Torque: 26 lb.ft (35 Nm)

    GFD203409Courtesy of FORD MOTOR COMPANY
  29. Detach the wiring harness retainers from the lower cooling fan shroud.
    GFD203410Courtesy of FORD MOTOR COMPANY
  30. With the help of an assistant remove the cooling module.
GFD203411Courtesy of FORD MOTOR COMPANY
scientia non olet · About LEMON Manuals