Exhaust Gas Recirculation (EGR) Valve: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure that the mating faces are clean and free of foreign material.

Clean the mating surfaces. Install a new EGR valve gasket.

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Install the EGR valve, the EGR valve the bolts, tighten in the 4 stages and in the sequence shown:
Torque: Bolts 1-12: Stage 1: 106 lb.in (12 Nm) | Stage 2: 142 lb.in (16 Nm) Bolts 1-4: 142 lb.in (16 Nm) Bolt 13: Stage 3: 106 lb.in (12 Nm) | Stage 4: 90 deg.

Fig 1: EGR Valve Component Location W/ Bolt Tightening Sequence
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Install the new EGR valve inlet tube gaskets.

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- Install the EGR valve inlet tube and the bolts.
  Torque: Tighten the bolts at the exhaust manifold. : 89 lb.in (10 Nm) Tighten the bolts at the EGR valve inlet tube to bracket bolt. : 89 lb.in (10 Nm) Tighten the bolts at the EGR cooler. : 89 lb.in (10 Nm)
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Connect the EGR valve electrical connector.

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Connect the EGR valve coolant vent hose to the EGR valve. Use the General Equipment: Hose Clamp Remover/Installer

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Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
NOTE: Evaluate the cooling system condition before filling the engine cooling system. Failure to follow these instructions can result in damage to the engine.

Evaluate the cooling system condition. Refer to: Engine Cooling System Condition Evaluation .
Initiate EGR valve learning cycle after EGR replacement in the following sequence.
- Turn the ignition key to the KOEO for 10 seconds.
- Turn the ignition key to the OFF position for 30 seconds.