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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 257 (Engine Cooling - 6.7L Power Stroke Diesel) >> Removal And Installation >> Cooling Module >> Removal

Cooling Module: Removal

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the primary cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (Primary Cooling System)  .
  2. Drain the secondary cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling And Bleeding (Secondary Cooling System) .
  3. Evacuate the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .
  4. Remove the radiator grille. Refer to: Radiator Grille .
  5. Remove both headlamp assemblies. Refer to: Headlamp Assembly .
    1. All Vehicles. Disconnect the horn electrical connector and detach the wiring harness retainer.
    2. Vehicles Equipped With Hood Ajar Switch. Disconnect the electrical connector.
    3. Vehicles Not Equipped With Hood Ajar Switch. Detach the wiring harness retainer.
    4. Vehicles With Park Aid Camera. Detach the wiring harness retainers.
    GFD407642Courtesy of FORD MOTOR COMPANY
  7. Detach the pin-type retainer, release the clips and position the washer fluid hose aside.
    GFD407525Courtesy of FORD MOTOR COMPANY
  8. Remove the bolts, push-pins and the radiator grille bracket.

    Torque: Stage 1: 62 lb.in (7 Nm) Stage 2: 22 lb.ft (30 Nm)

    GFD407643Courtesy of FORD MOTOR COMPANY
  9. Remove the bolts, detach the retainer and position the hood latch aside.
    GFD407644Courtesy of FORD MOTOR COMPANY
    1. Detach the cable from the mounting bracket.
    2. Disconnect the hood latch release cable end.
    GFD407528Courtesy of FORD MOTOR COMPANY
  11. Detach the pin type retainers from the front end bolster and position the air deflector and wiring harness aside.
    GFD407645Courtesy of FORD MOTOR COMPANY
  12. Disconnect the electrical connector.
    GFD407537Courtesy of FORD MOTOR COMPANY
  13. NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

    Remove the condenser inlet jumper line fitting nut and disconnect the compressor to condenser discharge line from the jumper line.

    • Make sure to cover any open ports to prevent debris from entering the system.

      Torque: 159 lb.in (18 Nm)

    GFD407646Courtesy of FORD MOTOR COMPANY
  14. NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

    Remove the condenser outlet nut fitting and disconnect condenser outlet line from the condenser.

    • Make sure to cover any open ports to prevent debris from entering the system.

      Torque: 159 lb.in (18 Nm)

    GFD407647Courtesy of FORD MOTOR COMPANY
    • Release the clamp and disconnect the primary radiator overflow hose from the primary radiator. Use the General Equipment: Hose Clamp Remover/Installer

    • Detach the primary radiator overflow hose retainer and position the primary radiator overflow hose aside.

    GFD407648Courtesy of FORD MOTOR COMPANY
  16. Remove the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
  17. Remove the air cleaner. Refer to: Air Cleaner .
  18. Release the clamp and disconnect the secondary degas bottle to secondary coolant pump hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD407649Courtesy of FORD MOTOR COMPANY
  19. Release the clamp and disconnect secondary degas bottle to the CAC hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD407650Courtesy of FORD MOTOR COMPANY
  20. Release the clamp and disconnect the secondary radiator to CAC hose. Use the General Equipment: Hose Clamp Remover/Installer
    GFD407651Courtesy of FORD MOTOR COMPANY
  21. Detach the CAC cooler hose retainer from the primary radiator.
    GFD407652Courtesy of FORD MOTOR COMPANY
  22. Remove the bolt and position the power steering fluid reservoir aside.

    Torque: 62 lb.in (7 Nm)

    GFD407653Courtesy of FORD MOTOR COMPANY
  23. Pull the upper radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the upper radiator hose.
    GFD407654Courtesy of FORD MOTOR COMPANY
  24. Detach the wiring harness retainers from the cooling fan shroud.
    GFD407655Courtesy of FORD MOTOR COMPANY
    • Detach the power steering cooler hose retainers from the primary radiator.

    • Remove the bolts and position the power steering cooler aside.

      Torque: 97 lb.in (11 Nm)

    GFD407656Courtesy of FORD MOTOR COMPANY
  26. Disconnect the coolant pump hose quick disconnect fitting.
    GFD407657Courtesy of FORD MOTOR COMPANY
  27. Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the lower radiator hose.
    GFD407658Courtesy of FORD MOTOR COMPANY
  28. NOTE: This step is necessary to access the wiring harness in the following step. Use caution not to put excessive force on the wiring harness.

    Remove the bolts and with the help of an assistant pull the cooling module forward.

    Torque: 26 lb.ft (35 Nm)

    GFD407659Courtesy of FORD MOTOR COMPANY
  29. Detach the wiring harness retainers from the lower cooling fan shroud.
    GFD407660Courtesy of FORD MOTOR COMPANY
  30. With the help of an assistant remove the cooling module.
GFD407661Courtesy of FORD MOTOR COMPANY
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