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Upper Intake Manifold: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new upper intake manifold gaskets.
    GFD406944Courtesy of FORD MOTOR COMPANY
  2. NOTE: Do not slide the upper intake manifold across the lower intake manifold during installation. Failure to follow this may result in damage to the upper intake manifold gaskets.

    • Remove the cover or tape from the valve covers and lower intake manifold prior to installing the upper intake manifold.

    • Install the upper intake manifold and tighten the retainers.

      Torque: Stage 1: 89 lb.in (10 Nm) Stage 2: 98 deg.

    Fig 1: Upper Intake Manifold Tightening Sequence
    GFD406945Courtesy of FORD MOTOR COMPANY
  3. Install the engine oil level indicator tube bolt, nut and the transmission fluid level indicator tube bolt.
    • Torque: Engine oil level indicator tube nut: 89 lb.in (10 Nm)
    • Torque: Engine oil level indicator tube bolt: 89 lb.in (10 Nm)
    • Torque: Transmission fluid indicator tube bolt: 97 lb.in (11 Nm)
    GFD406941Courtesy of FORD MOTOR COMPANY
  4. Connect the coolant hose retainer to the upper intake manifold.
    GFD406940Courtesy of FORD MOTOR COMPANY
    • Connect the MAP sensor, EP sensor, EGRT sensor and the turbocharger actuator electrical connectors.

    • Connect the wiring harness retainers.

    GFD406939Courtesy of FORD MOTOR COMPANY
  5. Install the following items:

    1. Refer to: Charge Air Cooler (CAC) Intake Pipe .
    2. Refer to: Cowl Panel .