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Lower Intake Manifold: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. If necessary, install the turbocharger inlet hose.
    GFD406894Courtesy of FORD MOTOR COMPANY
  2. Install the lower intake manifold and the bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD406893Courtesy of FORD MOTOR COMPANY
  3. Tighten the turbocharger inlet hose clamps.

    Torque: 35 lb.in (4 Nm)

    GFD406892Courtesy of FORD MOTOR COMPANY
  4. NOTE: The crankcase vent oil separator must be replaced whenever the crankcase vent oil separator outlet hose is disconnected from the lower intake manifold.

    Refer to: Crankcase Vent Oil Separator .

  5. Using new gaskets, install the EGR cooler outlet pipe and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD406895Courtesy of FORD MOTOR COMPANY
  6. Connect the EGRT electrical connector and wiring retainers.
    GFD406890Courtesy of FORD MOTOR COMPANY
  7. Connect the TB electrical connector.
    GFD406889Courtesy of FORD MOTOR COMPANY
  8. Connect the CAC outlet tube to the TB and install the clip.
    GFD406888Courtesy of FORD MOTOR COMPANY
  9. Install the following items:

    1. Refer to: Air Cleaner Outlet Pipe .
    2. Refer to: Upper Intake Manifold .