LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 245 (Engine Cooling - 6.2L V8) >> Removal And Installation >> Radiator >> Removal

Removal And Installation: Radiator: Removal

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Removal steps in this procedure may contain installation details.
  1. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding  .
  2. Remove the cooling fan and the cooling fan shroud. Refer to: Cooling Fan Shroud .
  3. Remove the headlamp assemblies. Refer to: Headlamp Assembly .
    1. All Vehicles. Disconnect the horn electrical connector and detach the wiring harness retainer.
    2. Vehicles Equipped With Hood Ajar Switch. Disconnect the electrical connector.
    3. Vehicles Not Equipped With Hood Ajar Switch. Detach the wiring harness retainer.
    4. Vehicles With Park Aid Camera. Detach the wiring harness retainers.
    GFD407524Courtesy of FORD MOTOR COMPANY
  4. Detach the pin-type retainer, release the clips and position the washer fluid hose aside.
    GFD407525Courtesy of FORD MOTOR COMPANY
  5. Remove the bolts, push-pins and the radiator grille bracket.

    Torque: 1: 62 lb.in (7 Nm) 2: 22 lb.ft (30 Nm)

    GFD407526Courtesy of FORD MOTOR COMPANY
  6. Remove the push-pins and the RH air deflector.
    GFD407545Courtesy of FORD MOTOR COMPANY
  7. Remove the push-pins and the LH air deflector.
    GFD407530Courtesy of FORD MOTOR COMPANY
  8. Remove the bolts and position the transmission cooler aside.

    Torque: 18 lb.ft (25 Nm)

    GFD407546Courtesy of FORD MOTOR COMPANY
  9. Remove the bolts and position the A/C condenser aside.

    Torque: 71 lb.in (8 Nm)

    GFD407547Courtesy of FORD MOTOR COMPANY
  10. Remove the quick-connect coupling secondary latches from the radiator.
    GFD407548Courtesy of FORD MOTOR COMPANY
  11. Using the special tool, disconnect the transmission fluid cooler tubes from the radiator. Use Special Service Tool: 307-569 Disconnect Tool TOC Line (1/2).
    GFD407549Courtesy of FORD MOTOR COMPANY
  12. Detach the hose retainer from the radiator.
    GFD407550Courtesy of FORD MOTOR COMPANY
  13. Remove the push-pins and the lower air deflector.
    GFD407551Courtesy of FORD MOTOR COMPANY
    1. Release the clamp and disconnect coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
    2. Pull the upper radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the upper radiator hose.
    GFD407535Courtesy of FORD MOTOR COMPANY
  14. Pull the lower radiator hose spring clip until the end of the clip is in the detent on the quick connect coupling and disconnect the lower radiator hose.
    GFD407552Courtesy of FORD MOTOR COMPANY
  15. Remove the bolts, radiator brackets and the radiator.

    Torque: 26 lb.ft (35 Nm)

GFD407553Courtesy of FORD MOTOR COMPANY