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Timing Chain: Installation

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

RH and LH timing chains 

NOTE: Timing chain procedures must be followed exactly or damage to valves and pistons will result.
  1. Using a small pick, carefully push the LH tensioner rack pawl retainer away from the rack pawl and compress the tensioner plunger and rack using a vise.. Use the General Equipment: Vise
    GFD405866Courtesy of FORD MOTOR COMPANY
    • Install a retaining clip into the tensioner to hold the rack pawl and plunger in the seated position for tensioner installation.

    • Remove the LH tensioner from the vise.

    GFD405867Courtesy of FORD MOTOR COMPANY
  2. If the copper links are not visible, mark the links on each end, and use as timing marks.
    GFD405868Courtesy of FORD MOTOR COMPANY
  3. NOTE: Verify the crankshaft keyway is at the 11 o'clock position.
    NOTE: Make sure the upper half of the timing chain is below the tensioner arm dowel and above the chain guide pin.

    Install the LH timing chain.

    • Align the colored link on the timing chain with the timing mark on the LH VCT assembly.

    • Align the colored link on the timing chain with the timing mark on the crankshaft sprocket.

    GFD405869Courtesy of FORD MOTOR COMPANY
  4. Install the LH timing chain tensioner arm.
    GFD405870Courtesy of FORD MOTOR COMPANY
  5. Install the LH primary timing chain tensioner and bolts.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405871Courtesy of FORD MOTOR COMPANY
  6. Install the LH timing chain guide and the bolt.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405872Courtesy of FORD MOTOR COMPANY
  7. Remove the retaining clip from the LH timing chain tensioner.
    GFD405873Courtesy of FORD MOTOR COMPANY
  8. Using a small pick, carefully push the RH tensioner rack pawl retainer away from the rack pawl and compress the tensioner plunger and rack using a vise.. Use the General Equipment: Vise
    GFD405874Courtesy of FORD MOTOR COMPANY
    • Install a retaining clip into the tensioner to hold the rack pawl and plunger in the seated position for tensioner installation.

    • Remove the RH tensioner from the vise.

    GFD405867Courtesy of FORD MOTOR COMPANY
  9. If the copper links are not visible, mark the links on each end, and use as timing marks.
    GFD405868Courtesy of FORD MOTOR COMPANY
  10. NOTE: Verify the crankshaft keyway is at the 11 o'clock position.

    Install the RH timing chain.

    • Align the colored link on the timing chain with the timing mark on the crankshaft sprocket.

    • Align the colored link on the timing chain with the timing mark on the RH VCT assembly.

    GFD405875Courtesy of FORD MOTOR COMPANY
  11. Position the RH timing chain tensioner arm on the dowel pin and install the RH timing chain tensioner and the bolts.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405876Courtesy of FORD MOTOR COMPANY
  12. Install the RH timing chain guide and bolt.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405858Courtesy of FORD MOTOR COMPANY
  13. Remove the retaining clip from the RH timing chain tensioner.
    GFD405877Courtesy of FORD MOTOR COMPANY
  14. As a post-check, verify correct alignment of all timing marks.
    GFD405878Courtesy of FORD MOTOR COMPANY
    • Rotate the engine clockwise until the No. 1 cylinder camshaft intake lobe is positioned so that the intake valve would be fully opened.

    • Lubricate the all RH camshaft lopes with clean engine oil.

    GFD405879Courtesy of FORD MOTOR COMPANY
  15. NOTE: LH shown, RH similar.

    Lubricate the LH and RH rocker arm shaft-to-valve tip and rocker arm-to-camshaft lobe contact area with clean engine oil prior to installation.

    GFD405839Courtesy of FORD MOTOR COMPANY
  16. Lubricate the all LH camshaft lopes with clean engine oil.
    GFD405840Courtesy of FORD MOTOR COMPANY
  17. Install the LH intake rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405880Courtesy of FORD MOTOR COMPANY
  18. Rotate the engine clockwise until the No. 1 cylinder camshaft exhaust lobe is positioned so that the exhaust valve would be fully opened.
    GFD405881Courtesy of FORD MOTOR COMPANY
  19. Install the LH exhaust rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405842Courtesy of FORD MOTOR COMPANY
  20. Rotate the engine clockwise until the No. 1 cylinder camshaft intake lobe is positioned so that the intake valve would be fully closed.
    GFD405852Courtesy of FORD MOTOR COMPANY
  21. Install the RH intake rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405882Courtesy of FORD MOTOR COMPANY
  22. Rotate the engine clockwise until the No. 1 cylinder camshaft exhaust lobe is positioned so that the exhaust valve would be fully closed.
    GFD405850Courtesy of FORD MOTOR COMPANY
  23. Install the RH exhaust rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405851Courtesy of FORD MOTOR COMPANY

    RH timing chain 

    NOTE: The following 13 steps cover installation of the RH timing chain only (when the RH timing chain was the only side removed).
  24. Using a small pick, carefully push the RH tensioner rack pawl retainer away from the rack pawl and compress the tensioner plunger and rack using a vise.. Use the General Equipment: Vise
    GFD405874Courtesy of FORD MOTOR COMPANY
    • Install a retaining clip into the tensioner to hold the rack pawl and plunger in the seated position for tensioner installation.

    • Remove the RH tensioner from the vise.

    GFD405883Courtesy of FORD MOTOR COMPANY
  25. If the copper links are not visible, mark 2 links on each end, and use as timing marks.
    GFD405868Courtesy of FORD MOTOR COMPANY
  26. NOTE: Verify the crankshaft keyway is at the 11 o'clock position.
    NOTE: The LH timing chain does not need to be aligned with the LH timing marks to install the RH timing chain.

    Install the RH timing chain.

    • Align the colored link on the timing chain with the timing mark on the crankshaft sprocket.

    • Align the colored link on the timing chain with the timing mark on the RH VCT assembly.

    GFD405875Courtesy of FORD MOTOR COMPANY
  27. Position the RH timing chain tensioner arm on the dowel pin and install the RH timing chain tensioner and the bolts.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405876Courtesy of FORD MOTOR COMPANY
  28. Install the RH timing chain guide and bolt.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 45 deg.

    GFD405858Courtesy of FORD MOTOR COMPANY
  29. Remove the retaining clip from the RH timing chain tensioner.
    GFD405877Courtesy of FORD MOTOR COMPANY
  30. NOTE: The LH timing chain does not need to be aligned with the LH timing marks to install the RH timing chain.

    As a post-check, verify correct alignment of the RH timing marks.

    GFD405884Courtesy of FORD MOTOR COMPANY
  31. Lubricate the RH rocker arm shaft-to-valve tip and rocker arm-to-camshaft lobe contact area with clean engine oil prior to installation.
    GFD405839Courtesy of FORD MOTOR COMPANY
    • Rotate the engine clockwise until the No. 1 cylinder camshaft intake lobe is positioned so that the intake valve would be fully closed.

    • Lubricate the all RH camshaft lopes with clean engine oil.

    GFD405885Courtesy of FORD MOTOR COMPANY
  32. Install the RH intake rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405882Courtesy of FORD MOTOR COMPANY
  33. Rotate the engine clockwise until the No. 1 cylinder camshaft exhaust lobe is positioned so that the exhaust valve would be fully closed.
    GFD405850Courtesy of FORD MOTOR COMPANY
  34. Install the RH exhaust rocker arm shaft assembly and the bolts finger-tight and tighten the bolts sequence shown, in 3 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) | Stage 2: 177 lb.in (20 Nm) | Stage 3: 60 deg.

    GFD405851Courtesy of FORD MOTOR COMPANY

    RH and LH timing chains 

  35. Remove the crankshaft bolt.
    GFD405854Courtesy of FORD MOTOR COMPANY
  36. Install the lower spark plugs. Refer to: Spark Plugs .
  37. Install the engine front cover. Refer to: Engine Front Cover .