LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 221 (Transfer Case) >> Removal And Installation >> Transfer Case Rear Seal - Vehicles With: Flanged Yoke >> Removal

Transfer Case Rear Seal - Vehicles With: Flanged Yoke: Removal

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Vehicles equipped with a flange style yoke 

  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Disconnect the driveshaft.

    • Index mark the driveshaft and output shaft flange.

    • Remove and discard the driveshaft to output flange bolts.

    • Disconnect and support the driveshaft.

    GFD409445Courtesy of FORD MOTOR COMPANY

    Vehicles equipped with a U-joint strap style yoke 

  3. Disconnect the driveshaft.

    • Index mark the driveshaft and output shaft.

    • Remove and discard the driveshaft to output flange bolts.

    • Disconnect and support the driveshaft.

    GFD409446Courtesy of FORD MOTOR COMPANY

    All vehicles 

  4. NOTE: Flange style yoke shown, U-Joint strap style yoke similar.

    Using the special tool, remove and discard the pinion flange nut. Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.

    GFD409447Courtesy of FORD MOTOR COMPANY
  5. Remove the output flange washer.
    GFD409448Courtesy of FORD MOTOR COMPANY
  6. Remove the output flange.
    GFD409449Courtesy of FORD MOTOR COMPANY
  7. Remove the rear output shaft seal.
GFD409450Courtesy of FORD MOTOR COMPANY