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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 199 (Exhaust System - 6.2L V8) >> Removal And Installation >> Dual Catalytic Converter Y-Pipe >> Installation

Dual Catalytic Converter Y-Pipe: Installation

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all exhaust connections before reassembly.
  2. NOTE: Do not tighten the fasteners until all components are aligned.

    Install the exhaust Y-pipe in the vehicle and loosely install the new LH exhaust Y-pipe-toexhaust manifold nuts.

    GFD409544Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not tighten the fasteners until all components are aligned.

    Loosely install the new RH exhaust Y-pipe-to-exhaust manifold nuts.

    GFD409545Courtesy of FORD MOTOR COMPANY
  4. NOTE: Install new clamp if necessary.
    NOTE: Do not tighten the fasteners until all components are aligned.

    Position the clamp on both pipes and slide it forward.

    GFD409546Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not tighten the fasteners until all components are aligned.

    Loosely install the exhaust Y-pipe-to-front muffler bolts.

    GFD409540Courtesy of FORD MOTOR COMPANY
  6. Evenly tighten the LH exhaust Y-pipe-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD409547Courtesy of FORD MOTOR COMPANY
  7. Evenly tighten the RH exhaust Y-pipe-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD409545Courtesy of FORD MOTOR COMPANY
  8. Evenly tighten the exhaust Y-pipe-to-front muffler bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD409540Courtesy of FORD MOTOR COMPANY
  9. Tighten the clamp.

    Torque: 35 lb.ft (48 Nm)

    GFD409546Courtesy of FORD MOTOR COMPANY
  10. Attach the wire retainer and connect the RH side HO2S and catalyst monitor sensor electrical connectors.
    GFD409539Courtesy of FORD MOTOR COMPANY
  11. Connect the LH side HO2S and catalyst monitor sensor electrical connectors.
    GFD409538Courtesy of FORD MOTOR COMPANY
  12. Check the exhaust system for leaks.