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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 195 (Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed Automatic Transmission - 6R140 (2 Of 2)) >> Disassembly And Assembly Of Subassemblies >> Transmission Case >> Disassembly

Transmission Case: Disassembly

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a punch, remove and discard the manual shaft-to-TR sensor roll pin (7G100). Use the General Equipment: Punch
    GFD408921Courtesy of FORD MOTOR COMPANY
  2. Loosen the TR sensor detent spring bolt and the detent spring enough to remove the tension from the TR sensor.
    GFD409158Courtesy of FORD MOTOR COMPANY
  3. Slide the manual shaft out and remove the TR sensor, park pawl actuator rod and the manual shaft.

    1. Manual shaft
    2. TR sensor

    GFD409159Courtesy of FORD MOTOR COMPANY
  4. Remove the bolt and the TR sensor detent spring.
    GFD409160Courtesy of FORD MOTOR COMPANY
  5. Remove the park pawl pin plug.
    GFD409161Courtesy of FORD MOTOR COMPANY
  6. Remove the park pawl pin and the park pawl.
    GFD409162Courtesy of FORD MOTOR COMPANY
  7. Install the special tools on the rear bearing and remove the inner and outer output shaft bearings. Use Special Service Tool: 204-594 Forcing screw., 307-648 Remover/Installer, Rear Bearing.
    GFD409163Courtesy of FORD MOTOR COMPANY
  8. If equipped, Remove and discard the PTO cover bolts (W708587). Remove the PTO cover and gasket. Discard the gasket (7A036).
GFD409164Courtesy of FORD MOTOR COMPANY