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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 195 (Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed Automatic Transmission - 6R140 (2 Of 2)) >> Diagnosis And Testing >> Forward Clutch Assembly

Forward Clutch Assembly

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Symptom Chart 

Forward Clutch 

For forward clutch operation, REFER to: Forward Clutch Assembly .

Forward clutch does not apply SSA is mechanically stuck OFF INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Pump feed seals damaged/leaking REMOVE the main control valve body and INSPECT the pump feed seals for damage or leaks. INSTALL new seals. REFER to: Main Control Valve Body .
Forward (1, 2, 3, 4) clutch regulator valve stuck OFF DISASSEMBLE, CLEAN and INSPECT the forward clutch regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Forward (1, 2, 3, 4) clutch latch valve stuck OFF DISASSEMBLE, CLEAN and INSPECT the forward clutch latch valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
D432, FCPF, SF, PC1, PC1Z, C1234, C1234FB hydraulic circuits blocked/leaking. PC1 Solenoid damper missing/damaged DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/leaks. CLEAN as necessary. REFER to: Main Control Valve Body .
C1234 hydraulic passage in pump blocked/leaking or pump Teflon seals leaking. DISASSEMBLE and INSPECT the pump passages for blockage and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Forward clutch friction plates DISASSEMBLE and INSPECT the friction and steel plates for wear and damage. CLEAN and/or INSTALL new components as necessary. REFER to: Transmission .
Forward clutch piston seals DISASSEMBLE and INSPECT the piston seals for wear and damage. INSTALL new seals. REFER to: Transmission .
Forward clutch always applied SSA is mechanically stuck ON INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Forward (1, 2, 3, 4) clutch regulator valve stuck ON DISASSEMBLE, CLEAN and INSPECT the regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Forward (1, 2, 3, 4) clutch latch valve stuck ON DISASSEMBLE, CLEAN and INSPECT the latch valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Main control valve body cross leaking into PC1, PC1Z and/or C1234 hydraulic circuits, DISASSEMBLE and INSPECT the main control valve body and separator plate passages for cracks, warping, and damage. If damage is found, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Forward clutch friction plates DISASSEMBLE and INSPECT the friction and steel plates for wear and damage. INSTALL new components necessary. REFER to: Transmission .
Forward clutch return spring DISASSEMBLE and INSPECT the forward clutch return spring for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Forward clutch delayed/soft/slipping apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Low line pressure CARRY OUT the line pressure test. REFER to: Special Testing Procedures .
SSA is mechanically sticking INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Pump feed seals damaged/leaking REMOVE the main control valve body and INSPECT the pump feed seals for damage or leaks. INSTALL new seals. REFER to: Main Control Valve Body .
Forward (1, 2, 3, 4) clutch regulator or latch valve sticking DISASSEMBLE and INSPECT the forward clutch valves. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
D432, FCPF, SF, PC1, PC1Z, C1234, and C1234FB hydraulic circuits blocked/leaking. PC1 solenoid damper missing/damaged DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/leaks. CLEAN as necessary. REFER to: Main Control Valve Body .
C1234 hydraulic passage in pump blocked/leaking or pump Teflon seals leaking DISASSEMBLE and INSPECT the pump passages for debris/blockage/leaks. CLEAN as necessary. REFER to: Transmission .
Forward clutch friction plates DISASSEMBLE and INSPECT the friction and steel plates for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Forward clutch piston seals DISASSEMBLE and INSPECT the seals for damage. INSTALL new seals. REFER to: Transmission .
Forward clutch harsh apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
High line pressure CARRY OUT the line pressure test. REFER to: Special Testing Procedures .
SSA is mechanically sticking INSTALL a new solenoid. REFER to: Shift Solenoids (SS) . CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
Forward (1, 2, 3, 4) clutch regulator or latch valve stuck ON, broken regulator or latch valve spring. DISASSEMBLE, CLEAN and INSPECT the forward clutch valves and springs. If the bore, valve, or spring is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Main control valve body cross leaking in to PC1, PC1Z, and C1234 hydraulic circuits, DISASSEMBLE and INSPECT the main control valve body and separator plate passages for cracks, warping, and damage. If damage is found, INSTALL a new main control valve body. REFER to: Main Control Valve Body .
Forward clutch friction plates DISASSEMBLE and INSPECT the friction and steel plates for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Forward clutch piston return spring DISASSEMBLE and INSPECT the piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission .