Output Shaft Seal: Installation

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Rear Wheel Drive (RWD) vehicles

Position a new output shaft seal on the special tool. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft., 307-715 Installer, Output Seal (4X2).

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Using the special tools, install the output shaft seal. Use Special Service Tool: 205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft., 307-715 Installer, Output Seal (4X2).

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Install the output shaft flange and the output shaft flange seal.

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Install the new output shaft flange retaining nut.
Torque:

59 lb.ft (80 Nm)

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After installing the output shaft flange retaining nut, stake the slots to prevent it from coming loose. Use the General Equipment: Punch

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Install the rear driveshaft assembly. Refer to: Rear Driveshaft .
Four-Wheel Drive (4WD) vehicles
Install the seal protector provided with the new output shaft seal on the output shaft.

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Slide the output shaft seal over the output shaft seal protector onto the output shaft.
- Remove the output shaft seal protector.
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Using the special tool, install a new output shaft seal. Use Special Service Tool: 307-637 Installer, Rear Seal, 4x4.

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Install the transfer case assembly. Refer to: Transfer Case .
All vehicles
Fill and check the transmission fluid. Refer to: Transmission Fluid Level Check