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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 194 (Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed Automatic Transmission - 6R100) >> Diagnosis And Testing >> Direct Clutch Assembly

Direct Clutch Assembly

WARNING: This page is about a different car, the 2019 Ford F-350 Super Duty and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

For direct clutch operation, REFER to: Direct Clutch Assembly .

For hydraulic circuit identification, REFER to: Transmission Description - System Operation and Component Description .

Direct Clutch 

Condition Possible Sources Action
Direct clutch does not apply SSB mechanically stuck OFF INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch B regulator valve stuck OFF DISASSEMBLE, CLEAN and INSPECT the clutch B regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL B, REV, REV/DRIVE, VFS2 hydraulic circuits blocked/leaking DISASSEMBLE, CLEAN and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Reverse/drive control check ball missing/damaged REMOVE and DISASSEMBLE the main control valve body. INSPECT all check balls for missing/damage. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, direct clutch drum, direct clutch drum Teflon™ seals DISASSEMBLE and INSPECT the components for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch friction plates DISASSEMBLE and INSPECT the direct clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch piston seals DISASSEMBLE and INSPECT the direct clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch always applied SSB mechanically stuck ON INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch B regulator valve stuck ON DISASSEMBLE, CLEAN and INSPECT the clutch B regulator valve. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL B, REV, REV/DRIVE, VFS2 hydraulic circuits blocked/leaking DISASSEMBLE, CLEAN and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, direct clutch drum, direct clutch drum Teflon™ seals DISASSEMBLE and INSPECT the components for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch friction plates DISASSEMBLE and INSPECT the direct clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch piston return spring DISASSEMBLE and INSPECT the direct clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch delayed/soft/slipping apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
SSB mechanically sticking INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch B regulator valve or latch valve sticking DISASSEMBLE, CLEAN and INSPECT the clutch B regulator and latch valves. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL B, REV, REV/DRIVE, VFS2 hydraulic circuits blocked/leaking DISASSEMBLE, CLEAN and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Reverse/drive control check ball missing/damaged REMOVE and DISASSEMBLE the main control valve body. INSPECT all check balls for missing/damage. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, direct clutch drum, direct clutch drum Teflon™ seals DISASSEMBLE and INSPECT the components for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch friction plates DISASSEMBLE and INSPECT the direct clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch piston seals DISASSEMBLE and INSPECT the direct clutch piston seals for damage and wear. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch harsh apply Incorrect transmission strategy programmed into PCM. CARRY OUT the Transmission Strategy Download. REFER to: Transmission Strategy Download .
SSB mechanically stuck OFF INSTALL a new solenoid. REFER to: Shift Solenoids (SS) .
Clutch B regulator valve or latch valve sticking DISASSEMBLE, CLEAN and INSPECT the clutch B regulator and latch valves. If the bore or valve is damaged, INSTALL a new main control valve body. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
CL B, REV, REV/DRIVE, VFS2 hydraulic circuits blocked/leaking DISASSEMBLE, CLEAN and INSPECT the main control valve body and separator plate passages for debris/blockage/damage. CLEAN as necessary. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Reverse/drive control check ball missing/damaged REMOVE and DISASSEMBLE the main control valve body. INSPECT all check balls for missing/damage. REFER to: Main Control Valve Body . REFER to: Main Control Valve Body .
Center support, direct clutch drum, direct clutch drum Teflon™ seals DISASSEMBLE and INSPECT the components for wear and damage. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch friction plates DISASSEMBLE and INSPECT the direct clutch friction and steel plates. INSTALL new components as necessary. REFER to: Transmission .
Direct clutch piston return spring DISASSEMBLE and INSPECT the direct clutch piston return spring for damage. INSTALL new components as necessary. REFER to: Transmission .