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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 193 (Rear Drive Axle/Differential - Vehicles With: DANA M300) >> Removal And Installation >> Differential Carrier >> Removal

Differential Carrier: Removal

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential housing cover. Refer to: Differential Housing Cover .
  2. Remove the axle shafts. Refer to: Axle Shaft .
  3. NOTE: Use compressed air to remove any foreign material before removing the component.
    NOTE: Make sure that the sensor housing is clean and free of foreign material.

    • Clean the ABS sensors and the area around them.

    • Remove the ABS sensor bolts and position the ABS sensors aside.

    GFD404975Courtesy of FORD MOTOR COMPANY
  4. Remove bolts and the differential bearing adjuster locks.
    GFD404976Courtesy of FORD MOTOR COMPANY
  5. NOTE: The differential bearing caps and differential bearing cap bolts need to be installed in the same location as removed.

    • Mark the differential carrier bearing caps.

    • Remove the bolts and the differential carrier bearing caps.

    GFD404977Courtesy of FORD MOTOR COMPANY
  6. Loosen the differential bearing preload adjusters until there is just enough that a slight drag can be felt when pulling the differential carrier out. Use Special Service Tool: 205-1027 Adjuster, Differential Bearing.
    GFD404978Courtesy of FORD MOTOR COMPANY
  7. Remove the differential carrier and differential carrier bearing cups.
    GFD404979Courtesy of FORD MOTOR COMPANY
  8. If needed. Remove the differential preload adjusters.
GFD404980Courtesy of FORD MOTOR COMPANY