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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 192 (Rear Drive Axle/Differential - Vehicles With: DANA M275) >> Removal And Installation >> Differential Carrier >> Installation

Differential Carrier: Installation

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  1. If removed. Screw in the differential preload adjusters enough to install the differential carrier.
    GFD404875Courtesy of FORD MOTOR COMPANY
  2. Install the differential carrier and differential carrier bearing cups.
    GFD404876Courtesy of FORD MOTOR COMPANY
  3. NOTE: The differential bearing caps and differential bearing cap bolts need to be installed in the same location as removed.
    NOTE: Only tighten the bolts finger tight at this stage.

    Install the differential bearing caps and differential bearing cap bolts hand tight.

    GFD404877Courtesy of FORD MOTOR COMPANY
  4. Set ring gear and pinion gear mesh.

    • Tighten the LH differential bearing preload adjuster until there is approximately zero gap between the ring gear and the pinion gear. Use Special Service Tool: 205-1027 Adjuster, Differential Bearing.

    • Back off the LH differential bearing preload adjuster about 45 degrees.

    GFD404878Courtesy of FORD MOTOR COMPANY
  5. Tighten the RH differential bearing preload adjuster until the preload specification is achieved. Refer to: Specifications . Use Special Service Tool: 205-1027 Adjuster, Differential Bearing.
    GFD404879Courtesy of FORD MOTOR COMPANY
  6. NOTE: If the backlash needs to be adjusted after the backlash check, the differential carrier bearing cap bolts will need to be loosened.

    1. Tighten the LH differential bearing cap bolts.

      Torque: 201 lb.ft (272 Nm)

    2. Tighten the RH differential bearing cap bolts.

      Torque: 102 lb.ft (138 Nm)

    GFD404880Courtesy of FORD MOTOR COMPANY
  7. Check the ring gear backlash. Refer to: Ring Gear Backlash Adjustment .
  8. Install the differential bearing adjuster locks and adjuster lock bolts.

    Torque: 142 lb.in (16 Nm)

    GFD404871Courtesy of FORD MOTOR COMPANY
  9. If equipped. Connect the ELD adapter.
    GFD404870Courtesy of FORD MOTOR COMPANY
  10. If equipped. Install the ELD adaptor into the differential housing and the bolt.

    Torque: 115 lb.in (13 Nm)

    GFD404881Courtesy of FORD MOTOR COMPANY
  11. Install the axle shafts. Refer to: Axle Shaft .
  12. Install the differential housing cover. Refer to: Differential Housing Cover .