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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 190 (Front Drive Axle/Differential) >> Removal And Installation >> Drive Pinion Flange and Seal >> Installation

Drive Pinion Flange and Seal: Installation

WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the new pinion seal. Use Special Service Tool: 205-1020 Installer, Pinion Seal.
    GFD405231Courtesy of FORD MOTOR COMPANY
  2. Lubricate the pinion seal and pinion splines.

    Material: Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)

    GFD405232Courtesy of FORD MOTOR COMPANY
  3. NOTE: Align the index marks.

    Install the pinion flange and a new washer and pinion nut.

    GFD405233Courtesy of FORD MOTOR COMPANY
  4. NOTE: Never back off the pinion nut to reduce preload. If preload reduction is necessary, install a new collapsible spacer and pinion nut.

    Tighten the nut.

    • Use the special tool to prevent the flange from turning while tightening the nut. Remove the special tool when taking pinion bearing torque preload readings.

    • Take frequent pinion bearing torque preload readings.

    • The final reading must be 0.56 Nm (5 lb-in) more than the initial reading taken during removal.

    GFD405234Courtesy of FORD MOTOR COMPANY
  5. Align the index marks and position back the front driveshaft.
    GFD405235Courtesy of FORD MOTOR COMPANY
  6. Install new retainers and new bolts.

    Torque: 26 lb.ft (35 Nm)

    GFD405236Courtesy of FORD MOTOR COMPANY
  7. Check the front differential fluid level. Refer to: Differential Fluid Level Check .
  8. Install the front brake pads. Refer to: Brake Pads - F-250/F-350 . Refer to: Brake Pads - F-450/F-550 .