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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 128 (Rear Drive Axle/Differential - Vehicles With: DANA M275) >> Removal And Installation >> Drive Pinion Flange >> Removal

Drive Pinion Flange: Removal

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: The rear brake calipers and brake pads must be removed for accurate pinion nut drag torque readings.

    Remove the rear brake pads. Refer to: Brake Pads - F-250/F-350 . Refer to: Brake Pads - F-450/F-550 .

    1. Index mark the driveshaft and the pinion flange for reference during installation.
    2. Remove and discard the driveshaft to pinion flange bolts and straps.
    3. NOTE: The driveshaft flange fits tightly on the flange pilot. Never hammer on the driveshaft or any of its components to disconnect the driveshaft flange from the flange pilot.

      Support the driveshaft.

    GFD200568Courtesy of FORD MOTOR COMPANY
  2. NOTE: Rotational torque of the drive pinion flange must be measured and recorded using a Nm (lb-in) torque wrench for correct pinion bearing preload when reassembled. This will be the torque-to-turn measurement.

    Using a dial type torque wrench, measure and record the rotational torque of the drive pinion.

    GFD200569Courtesy of FORD MOTOR COMPANY
  3. Using the special tool to hold the pinion flange, remove and discard the pinion nut. Use Special Service Tool: 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange.
    GFD200570Courtesy of FORD MOTOR COMPANY
  4. Index mark the drive pinion flange and the drive pinion stem for reassembly.
    GFD200571Courtesy of FORD MOTOR COMPANY
  5. Using general equipment, remove the pinion flange and deflector.. Use the General Equipment: Three Leg Puller
GFD200572Courtesy of FORD MOTOR COMPANY