Transfer Case Rear Seal: Installation

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

Vehicles equipped with a flange style driveshaft

If equipped with a flange style seal using the special tool, install the rear output shaft seal. Use Special Service Tool: 205-1018 Installation Tube., 308-945 Installer, Fixed Yoke Output Seal.

Courtesy of FORD MOTOR COMPANY
Install the output flange.

Courtesy of FORD MOTOR COMPANY
Install the output flange nut washer.

Courtesy of FORD MOTOR COMPANY
Install the new output shaft flange nut.
Torque: 185 lb.ft (251 Nm)

Courtesy of FORD MOTOR COMPANY
If equipped with a 4 bolt style flange, connect the driveshaft.
- Align the index marks and connect the driveshaft to the output shaft flange.
- Install the new driveshaft to output flange bolts.
  Torque: 76 lb.ft (103 Nm)
Courtesy of FORD MOTOR COMPANY
If equipped with U-joint strap style flange, connect the driveshaft.
- Align the index marks and connect the driveshaft to the output shaft flange.
- Install the new driveshaft to output flange bolts.
  Torque: 46 lb.ft (63 Nm)
Courtesy of FORD MOTOR COMPANY

Vehicles equipped with a slip yoke style driveshaft
Using the special tool, install the rear output shaft seal. Use Special Service Tool: 205-1018 Installation Tube., 308-942 Installer, Slip Yoke Seal.

Courtesy of FORD MOTOR COMPANY
Install the driveshaft. Refer to: Rear Driveshaft .